上海拜耳德国保温施工方案.doc

PAGE Method Statement of Insulation Installation Bayer GT DPC project 08.10, 2013Tony TaoZhuang qin hongOlaf GuntherRevDescriptionDatePrep. ByRev. byApr. by概述 GENERAL为了保证上海拜耳DPC项目保温工程的顺利施工，特编制本施工方案，以便指导施工前的各项准备工作、协调总体施工安排、科学组织、规范操作。This method statement is a guide line for the insulation installation in for the project Bayer DPC insulation project.保温规范 STANDARDS－《化工建设项目施工组织设计标准》HG20235－93《Petrochemistry Construction Project Method Statement Standard》HG20235－93－ 国家颁布的相关标准规范Related Government Criteria and Standard－拜耳《绝热工程材料与施工规范-保温SPE-205-301》(在任何情况下，此标准优先于其它相关标准)Bayer Standard ‘Insulation – SPE-205-301’(in any case, this specification is always prior to the others.) 保温材料 Insulation Material保温材料Material Type主要指标Main Requirement用途Remarks岩棉管壳Mineral wool shells热传导率 Thermal Conductivity 0.034±0.001比重 Density ≥ 120 kg/m3一般管道热保Pipeing hot insulation岩棉板Mineral wool slab热传导率 Thermal Conductivity 0.034±0.001比重 Density ≥ 80 kg/m3设备直径大于2米的热保Equipment hot insulation (Dia 2 m)带网岩棉毯Mineral wool blanket with wire mesh热传导率 Thermal Conductivity 0.034±0.001比重 Density ≥ 80 kg/m3设备直径小于等于2米的热保Equipment hot insulation (Dia ≤ 2 m)法兰盒、阀门盒热保Flange and valve caps hot insulation泡沫玻璃管壳Cellular glass shells热传导率 Thermal Conductivity 0.048±0.001比重 Density≥ 120 kg/m3热油管道热保Hot oil piping insulation泡沫玻璃板Cellular glass board热传导率 Thermal Conductivity 0.048±0.001比重 Density ≈ 120 kg/m3热油管道法兰盒、阀门盒热保Hot oil flange and valve caps insulation沥青马蹄脂Foster bitumen泡沫玻璃粘接用Seal the cellular glass material聚氨酯泡沫材料PU chemical热传导率 Thermal Conductivity 0.021±0.001比重 Density ≥ 45 kg/m3冷保温现场注射Cold insulation site injection镀铝锌铁皮AZ150 sheet保护层 Cladding不锈钢自攻螺丝（带平垫和硬质防水垫圈）SS tapping screw with flat washer, seal-washer4.8mm? x 13mm设备保护层安装Equipment Cladding Interconnect 4.2mm? x 13mm管道保护层安装Piping Cladding interconnect六角自钻螺丝（带硬质防水垫圈）Hex flange self-drilling screw6.3mm? x 19mm设备保护层和支撑环连接To fixed the equipment metal-cladding on the support ring镀锌碳钢扁铁Galvanzied CS flat bar3mmT x