降低压缩空气能源费用 Lowering Compressed Air Energy 课件.pptVIP

Lowering Your Compressed Air Energy Costs ;Why Care About Compressed Air? ;Compressed Air Use in Selected Manufacturing Industries;Life Cycle Cost of an air compressor;To make an accurate determination of energy savings solutions, it is important to measure your system flow, pressure and kW as well as evaluate any plans for future expansion This is accomplished by a flow and kW survey ;Measure your compressed air requirements Flow Pressure Dew point kW and kWh Benchmark your current system’s efficiency kWh/MCF Receive a detailed report outlining improvements;KW Meters;;Typical 24 hrs/day operation with low night shift and high day shift consumption. Steady weekend consumption (leakages). (64% of installations).;;Five days/week operation, erratic demand fluctuations (28% of installations).;Energy Reduction Opportunities;% Capacity;75 HP Lubricated screw compressor w/ Modulation Control -vs.- 60 HP VSD Average electrical cost = $0.06 / KWHR A) 1st shift 250 CFM 2200 HRS/YR B) 2nd shift 175 CFM 2200 HRS/YR C) 3rd shift 100 CFM 2200 HRS/YR 75 HP unit @ 125 PSIG 60HP VSD @ 125 PSIG 82.5 Bhp full load power 66 Bhp full load power 320 CFM 290 CFM 91.5% Motor eff. 94% ;;Use Efficient Compressor Controls;Use Efficient Compressor Controls;Use Efficient Compressor Controls;Total Power Savings: $24,287 - $12,790 = $11,497 per year 60 HP VSD costs $25,000 for a 2.17 year payback! ;System running with (2)-125 HP OL/OL compressors 3.7 kWH/MCF Inconsistent efficiency;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Reduce System Air Pressure;Receiver Sizing ;Lower System Pressure to Lower Air Consumption;Reduce Compressed Air Usage;Reduce Compressed Air Usage;Sequence Air Compressors;Typical System Without a Sequencer Cascading Systems;Sequencers Significantly Improve Efficiency to