难加工材料高速磨削中磨削热和力的分析-analysis of grinding heat and force in high speed grinding of refractory materials.docxVIP

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难加工材料高速磨削中磨削热和力的分析-analysis of grinding heat and force in high speed grinding of refractory materials.docx

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难加工材料高速磨削中磨削热和力的分析-analysis of grinding heat and force in high speed grinding of refractory materials

comparativeanalysiswiththedifferentprinciplesamonghigh-speedgrinding,superhigh-speedgrindingandtraditionalgrinding,itrevealedthathigh-speedgrindingandsuperhigh-speedgrindinghavehighprecisionandlowsurfaceroughness.High-speedgrindingprincipleisdifferentfromtraditionalgrinding.Theworkpiecesurfacematerialwouldbechangedbyinhomogeneousstressfieldandtemperaturefieldcoupledwitheachotherwhatleadtothewayofmaterialremovaldifferenttotraditionalgrinding.Hardandbrittlematerialwouldbecutinaplasticwayandcohesivematerialwouldbecutinabrittleway.Severalmainparameterswereanalyzedindetailtorevealtheinfluenceofthemtogrindingtemperatureandgrindingforceintheresearchofgrindingparameters.Studiesshowgrindingforcedecreaseswithraisingofwheelspeed,andgrindingforceincreaseswithraisingofcut-inspeed.Theenergycamefromfrictionbetweenabrasivegrainsandworkpieceandplasticdeformationofmetalduringthegrindingwouldconvertintoheattotally,sogrindingheatusuallywouldbegreat.Butthroughgoodcooling,reasonablechoicesofgrindingparameters,reasonablechoicesofwheelanddressingwheelintime,itcouldminimizethedamageofgrindingheattoworkpiece,avoidsurfaceburnsandcrackles,andincreaseaccuracyandqualityofworkpiece.Becauseofthecharacteristicsthatabrasivegrainsarelargequantity,smallsize,irregularshapeanddifferentcuttingdepth,itishardtostudyandanalyzegrindingprocess.Sothispapersimplifygrindingmodelassingleabrasivegainmodeltosimulationstudyandanalyzewhenbuildinggeometricmodel.Thispaperchoosesmaterials9CrWMnandW6Mo5Cr4V2asanexampleandusesfiniteelementsoftwareDEFORMtosimulatetemperaturefieldandstressfield.Inordertomakeresultsmoreaccurate,meshingwindowisusedtodetailthemesheswhichareneartoabrasivegainwhenmeshing.Andthen,totalmeshnumbercanbecontrolledinproperquantitytocutdowncalculationtime.Studiesshowifradiatingmeasuresarenotgoodwhilegrindingsurfacegeneratinghighheat,itiseasytooccursecondaryquenchingandhigh-temperaturetemperingtocauseburnsandcracklesatworkpiecesurfacewhereisseveraldozenandseveralhundredmicrometerbeside.Soitneedstocontro