双相钢电阻点焊动态电阻测量与焊接特性分析-dynamic resistance measurement and welding characteristics analysis of resistance spot welding of duplex steel.docxVIP

AbstractThedualphasesteelhashighstrength,hightoughness,andgoodcorrosionaswellasgoodweldability.Ithasbeenwidelyusedinautomotivebodymanufacturing.Itisveryimportanttostudytheresistancespotweldingofdualphasesteelforthesafetyoftheautomotivebodyandlightweightofautomobile.Inthispaper,theresistancespotweldingofDualPhaseSteel600isresearched,therelationshipbetweentheweldingparametersandspotweldingqualityisdetailedlystudiedthroughdynamicresistancetesting,andthetemperaturefieldinresistancespotweldingandnuggetformationprocessisattentivelyanalyzedthroughthethermoelectricfiniteelementnumericalsimulation.Comparativeanalysisoftheexperimentalstudyandnumericalsimulationstudyconclusionsprovidethebasisforonlinemonitoringofresistancespotwelding.Collectingthecriticalweldingparametersoftheweldingcurrentandtheinter-electrodevoltagethroughconstructingweldingparameterdataacquisitionsystem,combinedwiththedynamicresistancecurve,dynamicresistancevariationlawisstudied,andtheinfluenceofweldingcurrentandelectrodepressureonthedynamicresistanceisanalyzedandsummarized,atthesametime,dynamicresistancevariationlawwhenweldsplashingandcoldjointhappensisalsodiscussed.Thisprovidesabasisfortheuseofdynamicresistancetomonitoringthequalityofresistancespotweldingofdualphasesteel.Thenuggetgrowthprocessandtemperaturefieldresultsareobtainedfromresistancespotweldingthermoelectricnumericalsimulationwhichisbasedontwo-dimensionalaxisymmetricmodelfullyconsideredboundaryconditions,thermoelectricparametersofmaterial,latentheatofphasetransition,theeffectofcontactresistanceandtheloadingofweldingcurrent.Withinacertainrange,theweldingcurrentandthenuggetsizearepositivecorrelation.Nuggetformationprocessundergonethreestages,theyareplasticadhesionstage,rapidgrowthstageandslowgrowthstage.Theradialgrowthofthenuggethasvolatilityanditsgrowthrateissignificantlygreaterthantheaxialgrowthrate.Itcanbeconcludedfromthecomparativeanalysisoftheexperimentalvalueandnumericalsimulationvalueofthenuggetunderdifferentweldingparametersthatthenuggetdi