生产管理论文 精益生产在色轮生产车间的应用-application of lean production in color wheel workshop.docxVIP

上海交通大学工程硕士学位论文摘要 上海交通大学工程硕士学位论文 摘要 - - I - 精益生产在色轮生产车间的应用 摘 要 随着中国改革开放的不断深入，我国为改善民生制定的一系列政 策，及人民币升值等因素的影响，导致制造业在我国逐渐显现生存压力。 同时外资企业在我国的引进，我国制造业在生产管理水平逐步提高。当 然，对于制造型企业来说，无论何时何地，质量、成本、和交货期是三 个最重要的现场管理目标。企业为提高在这几个方面的竞争力，精益生 产方式开始逐步在企业中导入和实施。精益生产方式做为一种新的生产 方式，提倡消除一切浪费，认为不能增值的活动即浪费，应该予以改进 或消除。 本文通过对欧瑞康色轮生产线的现状即良率及效率的分析,利用 IE 的基本理论方法如作业测定、线平衡分析，并结合精益生产工具价值流 图析，发现生产线存在的问题，如产品良率低、生产线平衡率低、布局 不合理导致的搬运浪费，生产周期长等等。这些都是生产过程中的浪费， 应该予以消除。因此通过利用现场改善活动、生产线平衡法、看板管理， 对以上生产线问题进行改进，达到消除浪费的目的，使精益生产工具及 理念得到了推广。 另外，通过实施精益生产方案，并且有效地提高了生产良率、效率， 减少在制品库存，缩短了交货周期，即提高了用户的满意度，给公司带 来了巨大经济效益，节约了制造成本，为其它产品线推广精益生产积累 了宝贵经验。 关键词： 精益生产，作业测定，线平衡分析，价值流，现场改善，看板 上海交通大学工程硕士学位论文AB 上海交通大学工程硕士学位论文 ABSTRACT - - II - LEAN MANUFACTURING APPLICATION IN CW WORKSHOP ABSTRACT With the development of Chinas reform and opening up, China is making a series of policies to improve peoples livelihood, and the appreciation of the Renminbi, etc. All of above led to the manufacturing industry facing the bigger pressure of survival in China, especially for the export-oriented enterprises. At the same time, the management level in the manufacturing industrial is increasing with the introduction of foreign enterprises. However, quality、cost、delivery are the three most key performance indicators for the manufacturing enterprises. To improve the competitiveness of all above items, lean manufacturing has been introduced and implemented in the enterprises. As a new mode of production, Lean manufacturing tell us all of waste should be eliminated, and non-value added items are the waste, so we should improve or eliminate it. This paper analyze the CW yield efficiency in Oerlikon with IEs basic theories and methods, such as work measurement 、 line balancing, combined with lean manufacturing tools, like value stream mapping. And some problems have been found in CW lines, such as the product yield is low, the low line balancing rate, unreasonable layout caused waste of handling, and so on, so all of these wastes should be elimina