电镀控制设计说明书-电镀生产线电气控制系统设计.docVIP

设计概况 电镀生产应用范围广泛，生产线较长，设备分散，前后联锁关系复杂，控制较难。电镀生产线按照其工艺要求和规模一般设计有两至四台行车工作，每台行车都根据已编制好的各自的程序运行。本设计中以三台行车、五个槽位为例，对电镀生产线的流程以及控制方法进行了介绍。对于行车的自动控制，早期是采用继电-接触器控制电路，但是其电路复杂，接口多，工作可靠性差，维护困难。发展至今其控制方式已采用可编程控制器PLC作为核心控制部件，其控制更为安全、可靠、方便、灵活，自动化程度更高。 本设计中，分别用继电-接触器这种传统方法以及采用欧姆龙CPM1A-40CDR-A小型PLC对电镀生产线的电气控制系统进行了设计。用PLC进行自动控制，具有编程方便、操作灵活、使用安全、工作稳定、性能可靠和抗干扰能力强的特点，是一种很有效的自动控制方式，是电镀生产实现高效、低成本、高质量自动化生产的发展方向。 关键词：电镀生产线；行车控制；继电－接触器控制；欧姆龙PLC控制 Abstract Electroplating wide range of applications, the production line is longer, equipment scattered around the complex interlocking relationships, control is more difficult. Electroplating production line in accordance with its general design process requirements and scale road work has two to four units, each lane were prepared according to the procedures run their own good. In this design, three lane, five slots, for example, electroplating production line processes and control methods were introduced. For automatic control of traffic, is the use of early relay - contactor control circuit, but the circuit complexity, interfaces and more operational reliability poor maintenance. Development has its control method has been adopted PLC programmable controller as the core control unit, which controls more secure, reliable, convenient, flexible, higher degree of automation. In this design, respectively, with relay - contactor this traditional approach and the use of Omron CPM1A-40CDR-A small electroplating production line PLC electrical control system design. With PLC automatic control, with programming convenience, flexible operation, safe, stable, reliable performance and anti-jamming features, is a very effective automatic control mode, electroplating production to achieve high efficiency, low cost, high quality automated production development. Key words：Electroplating production line；Traffic control；Relay - contactor control；Omron PLC control 目 录 TOC \o 1-3 \h \u HYPERLINK \l _Toc20959 1 引言 PAGEREF _Toc20959 1 　 HYPERLINK