稀土镁合金带筋支架等温模锻分析-isothermal die forging analysis of rare earth magnesium alloy ribbed bracket.docxVIP

中北大学学位论文 中北大学学位论文 万方数据 万方数据 Study of Isothermal Forging Process for Rare Earth Magnesium Alloy Bracket with Reinforcement ABSTRACT Production trend in the modern high-end manufacturing industry is moving toward lightweight materials and structures. With excellent mechanical properties at room temperature and high temperature, strong anti-temperature creep resistance and corrosion resistance rare earth magnesium alloy is an ideal material with which to produce lightweight components. Because of high reliability, the whole complex structure with reinforcement is the ideal structure to achieve components lightweight. Isothermal forging is the ideal process to achieve near net forming, making it possible to achieve complicated forgings with reinforcement forming at the same time. Using experimental design, numerical simulation, parameter optimization, and physical experimentation, this study examined the isothermal forging process for a rare earth magnesium alloy bracket with reinforcement. Die design is the key to the isothermal forging process of forging with reinforcement. According to the structural characteristics of bracket, die structure parameters were selected as design variables. Deformation uniformity and forming load were selected as objective functions; fractional factorial design was used to opt three key factors that had a significant effect on response, including radius at rectangular column R2, draft angle at rib die α, and radius at rib die R3. The selected variables were further optimized by central composite design, which was based on the response surface method. The regression equation between response and the design variables was fit, then the best parameter combination for die was obtained: scilicet radius at rectangular column R2 of 4.74 mm, draft angle at rib die α of 4.55°, and radius at rib die R3 of 4.25 mm. Process parameters are important factors for bracket shaped by isothermal forming. Deformation temperature (T), deformation rate (v), an