高品质铆压理论(增加内容).pptVIP

* 49 Wire Gathering Open barrel tooling will gather wire strands together before crimping * 50 Proper Strip Length and Placement of Wire Rule of thumb for strip length is wire barrel plus 1/16” Placement as shown * 46 Wire Crimp and Insulation Support Crimp Adjustments Important to have Wire Crimp Disc and Insulation Support Crimp Disc on proper settings Shows how adjustments to the disks will affect the crimp tooling * 51 Proper Placement of Wire (end feed) Its important for each portion of the wire to be in the correct position relative to the tooling: Stripped wire in wire crimp tooling Insulation in insulation support crimp tooling End of insulation should be between the two crimp areas Positioning of the terminal by the applicator is also shown * 52 Proper Placement of Wire (side feed) Positioning of wire for side feed product and tooling * 53 Improper Placement Results of improperly stripped wire and/or incorrect placement of wire in terminal Insulation in wire barrel - insulation reduces contact of wire and terminal which reduces electrical conductivity Strip length too long - no contact of insulation support crimp to insulation * 54 Finished Crimp - open barrel Wire strands visible at contact end of wire barrel Wire strands and insulation visible anywhere between wire barrel and insulation barrel Bellmouth visible at wire end of wire barrel Cut off tabs visible Wire barrel must be uniform and seam must be closed There must be no wire strands missing or trapped in the wire barrel seam There must not be excessive flashing on underside of wire barrel. The terminal must be straight and there must be no damage to the body or contact area of the terminal * 55 Finished Crimp - closed barrel Wire strands (brush) must be visible through wire barrel Wire insulation must be inside insulation barrel Bellmouth must be visible There must be no damage to the terminal body * * 59 Review Components listed * 60 Review List the inspection cr