止动片冲压工艺与冲孔落料复合模设计.docVIP

目　录 第一章 工艺方案的确定································1 1、1零件分析······································1 1、2工艺方案的确定及模具结构形式的选择··············1 1、3工序图尺寸分析··································1 1、4排样和材料利用率的计算·························2 第二章 冲裁模具设计································4 2.1 冲裁力压力中心的确定··························4 2.2 冲裁力、卸料力、推件力计算及初选压力机···········4 2.3 冲裁模间隙及凸模、凹模刃口尺寸公差计算···········5 第三章 弯曲模的设计·································7 3. 1 毛坯尺寸的计算······························7 3.2 弯曲力的计算································8 3.3 弯曲凸凹模的间隙····························8 3.4 凸、凹模宽度尺寸计算··························8 3.5 凸模圆角半径·································9 3.6 凹模圆角半径·································9 3.7 弯曲凹模外形和尺寸的确定······················9 3.8 选择上、下模座及模柄···························9 3.9 垫板、凸模固定板······························9 3.10 闭合高度···································10 3.11 导柱、导套·································10 3.12 顶杆····································10 3.13 螺钉、销钉的选择··························10 3．14绘制模具总图及零件图·······················10 第四章 止动片冲压工艺及冲孔落料复合模设计···················12 第五章 小结·········································14 参考文献·············································15 第1章 工艺方案的确定 1．1零件分析 由工件简图可知，该工件的加工涉及到落料、冲孔、弯曲三种工序内容。根据变形特点，对于带孔的弯曲件，我们应该考虑其孔边距离，防止孔型发生变化。4-φ10mm孔到直壁的距离L=3t=1mm；因此，该零件可在落料和冲孔之后再进行弯曲。 1．2工艺方案的确定及模具结构形式的选择 方案一：分别由三套单工序模具来进行生产； 方案二：由一套级进模来完成三个工序； 方案三：由一套复合模先进行落料和冲孔，再由一套弯曲模来完成弯曲工艺。 由于是大批量生产，且复合模能够在模具的同一部位上同时完成制件的落料和冲孔工序，从而保证冲裁件的内孔与外缘的相对位置精度和平整性，生产效率高，故选择方案三。 工序简图：如图2-01所示。 图2-01 1．3工序图尺寸分析 对于所冲大孔φ15mm，按IT11精度要达到0.11mm公差，所冲小孔φ10mm，按IT11精度要达到0.09公差，因而都符合尺寸精度要求。 对于孔心距20±0.15mm，按《冲模设计应用实例》查得，一般精度模具可达到的两孔中心距离公差为±0.1mm，因而符合尺寸精度要求。零件上的各孔的孔边距均大于最小孔边距。 以上各项分析，均符合冲裁工艺要求，故可采用多孔冲裁模进行加工。 1．4排样和材料利用率的计算 采用直排有废料排样方式，如图2-02所示。 图2-02 图2-03 图2-04 计算毛坯展开长度L总：如图2-03所示。 L总=2[L1+L2+L3+2×∏/2（r+ X0t）] 由于r/t=3/1=3; 查表3-1得X0=0.47； ∴L总=103.7916≈103.8mm 计算冲裁件面积A：毛坯图，如图2-04所示。 A=103.8×40－∏×（15/2）2－4×∏×（10/2）2 mm =3661.375 mm2 搭边a和a1；查表2-13，工作间a=1.2，侧面a1=1.5 料宽B： B=[