钢丝绳断丝无损检测装置设计bancdjky.doc

基于漏磁检测的钢丝绳无损检测器设计 摘 要 随着当今社会科技的不断进步，钢丝绳在各个领域的使用越来越广泛，同时它的安全性与可靠性也受到人们越来越多的关注。通过对钢丝绳无损检测的分类、发展以及趋势的介绍，分析了钢丝绳故障在线监测的情况。本设计以漏磁检测为基础，使用霍尔传感器SS495A检测漏磁信号，利用传感器模拟的漏磁信号，即给电路直接输入电压信号，通过后续电路和软件的处理之后，完成了基于漏磁检测的钢丝绳无损检测设计。 信号处理的系统主要由放大电路及低通滤波电路组成，能够完成对钢丝绳断丝信号的放大与滤波，经过放大和滤波处理的电压信号通过ADC0809进行A/D转化，转换后的信息传输到AT89C51单片机，经过软件编程处理后，由单片机控制的数码管将电压的具体数值显示出来，并通过LED灯亮灭的数量来判断钢丝绳的断丝情况。 编写后的单片机程序首先在Proteus软件上仿真，从理论上实现A/D转换及数据显示的功能。在仿真成功的基础上，根据所绘制的系统原理图在万能板上搭建硬件电路，同时进行了调试，最终达到预期目标。 本文的设计不但可以检测出钢丝绳的内部缺陷，同时能够定量检测钢丝绳的金属截面积。可实现实时的在线全绳检测，工作效率较高，基本不会受到人为因素的影响，结合人工检查及检测数据的分析可有效的评估钢丝绳的损伤程度与强度损失状况。 关 键 词：钢丝绳，霍尔传感器，检测，A/D转换，单片机  BROKEN WIRE ROPE NON-DESTRUCTIVE TESTING DEVICE DESIGN ABSTRACT With the continuous progress of science and technology in todays society, the use of wire rope in various fields more and more widely, and its security and reliability have been more and more attention. Through the introduction of the classification, development and trend of nondestructive testing of wire rope, this paper analyzes the situation of the on-line monitoring of the fault of the wire rope. The design of leakage magnetic detection based, magnetic flux leakage signals using Hall sensor SS495A detection, using analog sensors MFL signals, namely to the circuit directly input signal voltage, followed by subsequent circuit and software processing, completed the based on leakage magnetic detection of wire rope nondestructive testing (NDT) design. Signal processing system mainly by the amplifying circuit and low pass filter circuit, able to complete the wire rope broken wire signal amplification and filtering, after amplification and filtering processing of voltage signal through the ADC0809 for a / D conversion, the conversion after the information is transmitted to the single chip microcomputer AT89C51, after processing programming software and controlled by single chip microcomputer, digital tube display the specific values of voltage, and through the LED lamp light quantity to extinguish to judge the br