基于后处理再造型连续制造工艺过程仿真技术.docVIP

基于后处理再造型连续制造工艺过程仿真技术 　　摘要：制造工艺仿真技术目前仅应用于单点工艺分析，缺乏在连续工艺实施中考虑应力和变形等变化对前后工序的影响，不能实现连续的制造工艺仿真，因此提出一种基于后处理再造型（Post-Processing Re-Modeling，PPRM）的仿真技术.该技术利用前道工序仿真结果的后处理数据重构后道工序的仿真模型，从而可以系统、连贯地考虑各制造阶段的工艺变形、应力和应变等，实现连续制造工艺过程仿真.将这项技术应用于船体结构部件装焊变形的仿真计算中，计算多个零件连续装焊工艺过程的焊接变形积累，从而预测并监控多道装焊工艺前后工序之间的互相影响干涉.该技术在船体制造中的肋板弯曲工艺、分段堆放和分段吊装等工艺中应用前景较好. 　　关键词：制造工艺仿真； 热弹塑性有限元； 船体结构； 焊接变形； 船舶制造； 分段吊装 　　中图分类号： TH164；TG404 　　文献标志码：B 　　Abstract：The current manufacturing process simulation technology is only applied in single point process analysis without considering the effect of the change of stress and deformation on former and later processes in the implementation of continuous process， so the continuous manufacturing process can not be implemented. Hence， a simulation technology is proposed on the basis of Post-Processing Re-Modeling（PPRM）. With the technology， the post-processing data of former process simulation is used to re-model the subsequent process， and the process deformation， stress and strain in each manufacturing stage can be systematically and continuously considered and the contiuous manufacturing process simulation can be implemented. The technology is applied in the simulation and calculation of welding deformation of components of ship hull structure， and the welding deformation accumulation are calculated in the continuous welding process of multi-components， and the mutual interference before and after the process of multi-welding steps is predicted and monitored. The application prospect of the technology is good for ship hull manufacturing processes such as rib bending， block laying， block lifting， and so on. 　　Key words：manufacture process simulation； thermal-elastic-plastic finite element； ship hull structure； welding deformation； shipbuilding； block lifting 　　0引言 　　在大型工业产品，如飞机及船舶与海洋工程装备等大型结构的制造过程中，从材料切割到最终成品，往往历经多道制造工艺.在每道工艺操作中，设备都会因工艺设备操作时产生的物理或化学作用而引起变形、内应力、组织转变和裂纹等，影响产品制造精度和疲劳寿命.制造质量是决定产品能否满足用户需求的关键.不论多么优秀的产品设计，如果缺少优质的制造工艺，都难以成为优质的产品. 　　针对制造工艺质量问题，很多研究均采用