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YAG激光-双丝脉冲MIG复合焊(串列并列)焊接电弧及熔滴过渡过程研究-材料加工工程专业论文
ABSTRACT
YAG laser-double wire pulse MIG hybrid welding is based on the composition of laser welding and double wire welding method, and developed into a new type of welding processing technology. At present, research on it mainly concentrated in the study and numerical modeling on the welding process of laser-single arc hybrid welding method both at home and abroad, while research on laser-double wire pulse MIG/MAG welding process is rarely seen.
In this paper, YAG laser-double wire pulse MIG hybrid welding system has been established, a set of tests have been researched with the method of synchronous current and voltage signals, as well as high-speed camera pictures. The research has shown that, under the condition of the same processing parameters, different ways the two wires were arranged in, which are tandem and parallel, would have a significant influence on welding process. The frequency of short circuit is a key factor to evaluate the stability of a welding process.
The influence of various welding parameters to the frequency of short circuit has been tested and analyzed based on the double wire pulse MIG welding system, divided into two aspects due to the two wire arrangement ways. Correspondingly, the influence of laser to the frequency of short circuit and weld shape has been researched based on the laser-double wire pulse MIG welding system.
When welding speed is increased, the frequency of short circuit tends to decrease in both ways of wire arrangement. With the distance between two wires gradually increasing from 0 mm to 11 mm, under tandem wire arrangement, the frequency of short circuit first declines, then rises, and then falls again. When the distance is 3 mm, optimum welding process can be obtained and there is no short circuit phenomenon. While under parallel arrangement way, there is no short circuit phenomenon at all distances. With the increase of welding torch angle, under tandem wire arrangement, the frequency of short circuit first decli
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