phased production part approval process phased ppap(doc 27)英文.docVIP

PAGE PAGE 3 Global Purchasing Supplier Technical Assistance Edition 1, October 2002Phased PPAP Edition 1, October 2002 Phased Production Part Approval Process Phased PPAP ? Ford Motor Company Supplier Technical Assistance October, 2002 Table of Contents Acknowledgements Foreword Contents Phased PPAP Introduction 3 PPAP Milestones 4 Phased PPAP Overview 5 Phased PPAP Process Flow 6 Run-at-Rate 7 Phase 1 PPAP – Quality Verification 8 Phase 2 PPAP – Production Verification 9 Phase 3 PPAP – Capacity Verification 10 Customer Disposition of the PSW 13 Expectations 14 Appendix A 15 Appendix B 21 Appendix C 22 Appendix D 24 PAGE 2 Acknowledgements The development of Phased PPAP and the supporting systems has represented a substantial undertaking. We would like to thank the members of the Ford development team as well as acknowledge key suppliers for their time and effort in this project, including: Dana Lear Magna Meridian Automotive SY Systems Technologies TRW Visteon PAGE 24 Foreword – Phased PPAP Vision Partner with suppliers to drive flawless execution in vehicle launch and deliver products that surpass customer expectations. Teamwork Ford Motor Company and its suppliers must work together to deliver a quality part, produced on-time, that meets all Ford engineering requirements. To accomplish this goal, Ford and its suppliers must place trust, integrity and accuracy above all else in the Production Part Approval Process. Supplier Responsibility in Flawless Launch Supplier delivers a successful launch with no quality or capacity issues that affect the Ford production process. What Phased PPAP Means to Ford Motor Company Phased Production Part Approval Process (PPAP) is the process in which the supplier demonstrates they can produce quality parts and provide these parts to Ford at the required volume. Successful completion of Phased PPAP demonstrates supplier readiness using the production machinery, tooling, and facilities with the intended personne