一基于ITD和模糊聚类的齿轮箱故障诊断方法-中国石油大学学报.PDF

2013年摇 第37卷摇 摇 摇 摇 摇 摇 中国石油大学学报(自然科学版)摇 摇 摇 摇 摇 摇 摇 摇 Vol.37摇 No.4 摇 第4期摇 摇 摇 摇 摇 摇 摇 摇 Journal of China University of Petroleum摇 摇 摇 摇 摇 摇 摇 摇 Aug.2013 摇 摇 文章编号:1673鄄5005(2013)04鄄0133鄄07摇 摇 摇 doi:10.3969/ j.issn.1673鄄5005.2013.04.022 一基于 ITD和模糊聚类的齿轮箱故障诊断方法 段礼祥,张来斌,岳晶晶 (中国石油大学机械与储运工程学院,北京 102249) 摘要:为提高齿轮箱故障诊断的准确性与效率,针对其振动信号非线性和非平稳性的特点,提出将固有时间尺度分 解(ITD)和模糊聚类(FCM)相结合的齿轮箱故障诊断方法。 首先对齿轮箱振动信号进行固有时间尺度分解,提取包 含主要故障信息的前4个固有旋转分量(PRC),求取PRC 的特征能量作为故障特征向量。 然后利用模糊C鄄均值聚 类算法对齿轮箱故障进行识别与诊断,并将该方法应用到现场齿轮箱的诊断中。 结果表明,诊断结果与实际情况完 全相符,该方法比经验模式分解与模糊聚类相结合的方法具有更高的计算速度和精度,为齿轮箱故障诊断提供了一 种新的有效方法。 关键词:固有时间尺度分解;模糊C鄄均值聚类;齿轮箱;故障;诊断 中图分类号:TK407摇 摇 摇 文献标志码:A Fault diagnosis method of gearbox based on intrinsic time鄄scale decomposition and fuzzy clustering DUAN Li鄄xiang,ZHANG Lai鄄bin,YUE Jing鄄jing (Faculty of Mechanical and Oil鄄Gas Storage and Transportation Engineering in China University of Petroleum, Beijing 102249,China) Abstract:Considering the non鄄linear and non鄄stationary characteristics of vibration signals of gearbox,a new method based on intrinsic time鄄scale decomposition (ITD) and fuzzy center鄄means clustering (FCM) was proposed in order to diagnose gearboxsfault more accurately and effectively. Firstly,original vibration signals of gearbox were decomposed by ITD meth鄄謖 od. Thefirst four proper rotation components (PRC) containing the main fault information were extracted and the PRC fea鄄 ture energy was calculated asfault feature vectors. Finally,faults of gearbox were identified by using FCM method. The re鄄 sults show that the diagnosisresultsof gearbox aretotally in accordancewiththe actual situation inthe application. Thenew method has high computation speed and accuracy compared wit