毕业论文（设计）双侧凸耳散热片多工位级进模具设计.docVIP

PAGE \* MERGEFORMAT II PAGE \* MERGEFORMAT II PAGE \* MERGEFORMAT PAGE \* MERGEFORMAT I 摘 要 级进模用于中小型、复杂薄壁零件的冲压加工，不仅能够减少模具的套数，避免重复定位误差，且生产效率高、冲裁质量好，所以在工业生产中得到很高的重视。 在这次课题中介绍了散热片冲压连续模的设计。文中简单阐述了散热片的各个工艺过程，以及散热片多工位级进模具零件的选取。首先对散热片进行了工艺分析接着确定散热片的工艺步骤，在排样上采取有废料排样、直排的样式设计，然后参考级进模具设计的通常步骤，计算并设计出了本套模具上的主要零部件，比如：冲裁力和弯曲力的计算、压力中心在散热片的几何中心上，凹模、凸模、卸料零件等的确定。散热片的异形冲孔凸模和切边凸模用固定板固定，由于散热片需要冲4个异形孔，所以凹模件采用镶嵌式凹模，在异形孔凹模磨损之后方便更换。本设计中的模具模架根据标准模架选择了钢片四导柱模架，选择J23-3.15开式双柱可倾压力机。本次的散热片级进模设计可以保证模具的正常工作和生产的散热片的质量要求。 本设计的双侧凸耳散热片多工位级进模具结构简单牢固、成本低、寿命长、效率高、生产出来的产品质量高，得到的级进模设计方法可用于类似零件的级进冲压工艺和模具。整个设计过程牵扯到较多模具知识，综合运用所学的课程去独立完成本次设计的同时，也要查阅很多资料，也汲取了很多资料上面的知识和经验，在专业上的知识面也得到了拓展。面对这种高强度的工作，必须要有持之以恒，坚持到底的精神，只有这样这次的散热片级进模设计才能顺利的完成。 关键词：散热片，级进模，冲孔，落料 PAGE \* MERGEFORMAT I PAGE \* MERGEFORMAT I PAGE \* MERGEFORMAT PAGE \* MERGEFORMAT III ABSTRACT Progressive die stamping for small, complex thin-walled parts, not only can reduce the die sets, avoid repeated positioning error, and has high production efficiency, good quality of blanking, so it gets high attention in industrial production. In this paper, we introduce the design of the continuous die for heat sink. In this paper, the various processes of the heat sink and the selection of the multi position progressive die parts are introduced. Firstly, then analyzes the technology of fin heat sink to determine process steps, in the same style design take waste layout, straight row, and then refer to general steps progressive die design, calculation and design of the main components of the sets of molds such as calculation, blanking force and bending the center of pressure at the geometric center of the heat sink, determine the die punch unloading parts etc.. Shaped punch fins and trimming punch fixed plate, the heat sink need to punch 4 shaped hole, so die parts with embedded die, convenient replacement after shaped hole die wear. The design of the mold to choose steel sheet four pillar sets according to the standard mold, select the J23-3.15