漫画水泥生产100辊压机.pptxVIP

TOPIC: GRINDING OPERATION With ROLLER PRESS as Compression Tool;Introduction Grinding Energy Saving System GESS Limits of Ball Mills - Poor Efficiency Cost of Energy Pressure through Material Bed Vertical Roller Mills Roller Press Horromill ;Schematic view of feed entry;Structure breakage;Compaction profile; ;General terminology KHD;Grinding Plants for Clinker – Energy Consumption ;Material Granulometry;Sp.Power consumption Vs yield of fines generation;What is Roller Press ?;Feed is nipped into the gap as a result of opposite rotation Material Commuted,compacted shaped Into slabs / flakes/cakes Different operations proceed at a time Density increases from 1.6 to 2.4 Mt/Cu.m Expelling most of the air contained in the feed Interparticle communition Intrinsic nature of grinding;WORKING PRINCPLE;Circumferential Speed: Vu: Roll RPM X Dia X (22/7) =28.63 X 1000 X 3.14 =1.50 mtr/sec Press Throughput M’ = Vu X Roll width X Gap X BD = 1.50 X 1000 X 25 X 2.4 X 3.6 = 324 TPH Pressing Force = F (KN) = (d/1000)2 X (22/7) X no of hyd cyl x hyd pres bar x100/4 Sp.pressing force = K = KN/ m2 ( General range 5500 to 6000 KN/m2) ;Influence of Roller Dia on nip angle;Influence of Roller Dia / Gap on throughput;Feeding Device;;;;;Efficiency of Total grinding circuit depends on Individual efficiencies like Roller press eff , Mill grinding eff, Separator eff Example: Case 1 RP 0.85 x Mill 0.85 x Sep 0.85 = 0.615 Case 2 RP 0.85 x Mill 0.85 x Sep 0.70 = 0.506(-18%) Air separators has no grinding function but increases the mills efficiency Optimizes the recuperation of fines Plays an very vital role in the functioning of the Grinding circuit ;Draw backs of Roller Press;Means of ensuring good stability Consistent separator rejects/recirculation of slabs consistent feed to get uniform gap Equal uniform Roller surface to maintain good power drawn condition Adjustable feed gat