电子陶瓷用实验型流延机的开发-机械电子工程专业论文.docxVIP

汕头大学硕士学位论文 摘要 万方数据 摘要 LED（Light Emitting Diode）是第四代照明光源，当大功率 LED 散热不良时，将降 低器件出光光效、寿命和可靠性，因此散热是大功率 LED 产业发展面临的主要问题。 陶瓷基板是大功率 LED 的首选材料，流延技术是制备陶瓷基板的高效工艺之一。然而 我国缺乏适合学校、科研院所及企业小批量试产等使用的小型精密流延设备，为此，本 文开发了一台电子陶瓷用实验型精密流延机。 本文介绍了流延机的工作原理、设计原则、主要技术参数等基本特征，设计了实验 型流延机的整体结构方案及控制系统，分析了流延浆料的流体特性，给出了浆料供给回 路的设计依据；流延机由浆料供给回路、流延头、干燥系统、热循环废气处理系统、走 带系统、控制系统等部分组成。本文创新性的设计了一种带有螺旋-斜面组合式间隙调 整装置流延头，并建立了流延头的数学模型，运用 MATLAB 等数学软件分析了流延头 的振幅等特征。 作者进一步利用 ANSYS 分析软件分析了滚轮轴的应力、应变等性能，分析了钢带 的传动性能，校核了滚轮轴的强度等参数。 试验结果表明：本项目所开发的实验型流延机具有良好的机械稳定性，试验机流延 间隙在 10μm~1000μm 范围内可调；试验机走带速度在 0.1m/min~0.8m/min 范围可调， 烘箱最高加热温度为 140℃，温度误差可以控制在±5℃。所制备的陶瓷生带厚度可低至 80μm，具有表面平整，光洁度高，成型均匀，满足了项目所设定的成型精度高、抗振 性好的技术要求，适合学校、科研院所及企业小批量试产等使用。 关键词：电子陶瓷；流延机；机械设计；组合式流延头；LED I 汕头大学硕士学位论文 Abstract Abstract LED is the fourth generation of the illumination light source. The Light efficiency， lifetime and reliability of LED will be reduced, if the heat generated in LED chips couldn’t be dissipated rapidly. Nowadays, the heat-dissipated technology has been the main issue in the industrial production of high-power LED. Ceramic substrates with excellent heat conduct performance are given preference for manufacture of high-power LED. Tape-casting technique is one of the most efficient technologies for ceramic substrate. However，the mini and precision tape-casting machine which fits to test by university or small batch production by enterprise is urged to be developed in our country. Thus，a precision tape-casting test machine for electronic ceramic substrate has been developed in this paper. First, the working principle ， rules for design and main technical parameters of tape-casting machine have been introduced. Also，the overall structure design and the control system of tape-casting machine have been described. The fluid character of tape-casting slurry has been analyzed. The design technicality of slurry feed circuit has been provided. The tape-casting machine consisted of slurry feeding system，casting head，drying system，ta