梯温充液拉深成形数值模拟分析.PDFVIP

Vol. 31 No. 4 安徽工业大学学报( 自然科学版) 第31 卷 第4 期 October 2014 J. of Anhui University of Technology(Natural Science) 2014 年 10月 文章编号：1671-7872(2014)04-0353-05 梯温充液拉深成形数值模拟分析 邰阿媛，王会廷，阎军 (安徽工业大学冶金工程学院，安徽马鞍山243002) 摘要：提出梯温充液拉深工艺，即在板料温充液拉深实验装置中的凹模和压料板表面分别打上有规律的孔，通过接触加热在板 料上形成梯度分布温度场。通过有限元模拟0Cr18Ni9 不锈钢板料筒形件拉深过程，对比分析均匀加热与梯温加热2 种不同加 热方式对板料成形性能的影响。研究表明，与均匀加热相比，梯温加热拉深工艺能进一步提高板料的极限拉深比。 关键词：梯温加热；均匀加热；充液拉深 中图分类号：TG306 文献标志码：A doi:10.3969/j.issn. 1671-7872.2014.04.005 Numerical Simulation Analysis of the Hydrodynamic Deep Drawing TAI Ayuan, WANG Huiting, YAN Jun (School of Metallurgical Engineering, Anhui University of Technology, Maanshan 243002, China) Abstract: Make some regular holes on the surface of both die and blank holder of experimental installation about warm hydrodynamic deep drawing, and form the gradient temperature field on the sheet metal by contact heating, the technique of the hydrodynamic deep drawing under the gradient temperature condition was proposed. The forming process of 0Cr18Ni9 stainless steel was studied by finite element simulation, and the influence of two different heating methods on uniform heating and gradient temperature heating forming performance was compared and analyzed. Study shows that compared with the hydrodynamic deep drawing under uniform heating condition, the hydrodynamic deep drawing under the gradient temperature condition can further improve the limit drawing ratio of sheet metal. Key words: temperature gradient heating; uniform heating; hydrodynamic deep drawing 充液拉深技术是以一定压力的液体作为传力介质代替刚性凹模传递载荷，使板料在液池内液体压力的 [1-3] 作用下贴靠凸模，以实现金属板材零件的成形 。与传统拉深相比，充液拉深具有能够有效抑制破裂、克服 [4-6] 拉延不足、获得较高尺寸精度和提高成形极限等优点 。但单纯依靠增大液池压力来提高