连杆无飞边锻造工艺及模具系统研究-精密成形工程.PDF

摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 第6卷摇 第6期 摇 摇 摇 摇 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇 2014年11月 摇摇摇 84 连杆无飞边锻造工艺及模具系统研究 刘雅辉,刘淑梅,何文涛,于秋华 (上海工程技术大学 材料工程学院,上海201620) 摘要: 目的摇 研究连杆无飞边锻造工艺,以及闭模锻造过程中中间工序件的设计和所需的模具系 统。 方法摇 通过建立有限元模型,分析连杆的预锻和终锻过程中金属流动长度、成形载荷和模具 寿命,为模具设计提供数据支持。 结果摇 数值模拟结果表明金属充模效果良好;连杆大端主要在 预锻中成形,而连杆小端和杆部主要在终锻中成形;预锻和终锻的最大成形载荷分别为437 t 和 850 t;连杆大端的模腔圆角为模具失效危险区。 结论摇 通过辊锻制坯、预锻分配物料和终锻精密 成形,实现了连杆的无飞边锻造。 关键词:连杆;闭模锻造;无飞边;模具系统;数值模拟 DOI:10.3969/ j.issn.1674-6457.2014.06.013 中图分类号:TG316 摇 摇 摇 文献标识码:A摇 摇 摇 摇 文章编号:1674-6457(2014)06-0084-04 Flashless Forging Process and Tool System of Connecting Rod LIU Ya-hui,LIUShu-mei,HE Wen-tao,YUQiu-hua (College of Materials Engineering,Shanghai University of Engineering Science,Shanghai201620,China) ABSTRACT:Objective To investigate theflashlessforging process connecting rod,aswell as the design of intermediate goods and the die system neededfor closed-dieforging. Methods Finiteelement modelwasestimatedtoanalyzethemetal flowing path during pre andfinal forging,forming load and tool life,which provided data support for the tool design. Re鄄 sults Results of numerical simulation showed that:the metal die-filling was desired;the big end of connecting rod was mainly formed in the pre-forging,whereassmallendandstemweremainlyformedinthefinalforging;themaximumform鄄 ing loads of pre andfinal forgingwere437 t and850 t,respectively;the dangerouszone of tool failure occurred at the big end of connecting rod in the cavity. Conclusion Through rolling for blank preparation,pre-forging for materials distribu鄄 tion andfinal forging for precision forming,flashless precision forging for connecting rodwas achieved.