基于响应曲面法与改进遗传算法的rhcm成型工艺优化vklwfev3.docVIP

基于响应曲面法与改进遗传算法的RHCM 成型工艺优化 1? 基于响应曲面法与改进遗传算法的?RHCM成型工 艺优化 * 刘东雷?1,2?,申长雨?1,2?,刘春太?1,2?,辛勇?3?,孙玲?3?,伍晓宇?4? (1.郑州大学橡塑模具国家工程研究中心,河南郑州 450002;? 2.郑州大学材料成型过程与模具教育部重点实验室,河南郑州?450002;? 3.南昌大学机电工程学院,江西南昌?330031;? 4.深圳大学机电与控制工程学院,广东深圳?518060) 摘要:以自主开发的车载高光蓝牙产品为例,研究了高光注射成型(Rapid?Heat?Cycle?Molding,RHCM)工艺优化技术。以 中心复合实验法(center?composite?design,CCD)进行实验规划,采用成型实验与数值模拟并重之方法获取实验样本数据, 通过人为引入干扰因子的方法以实现仿真结果可以更真实的反映实际成型状态;引入熵值权重法(Entropy?Based?Weight?,? EBW)确定各品质指标对制品综合品质影响权重,并结合顺序偏好法(Technique? for? Order? Preference? by? Similarity? Ideal? Solution,TOPSIS)等数据处理技术从数理角度处理实验数据使之能更客观反应制品最终成型品质状况;引入响应曲面法 (Response?Surface?Methodology,RSM),结合方差分析(analysis?of?variance,ANOVA)与误差统计分析建立了高光注射成 型制品综合品质预测模型;针对传统遗传算法的不足之处提出改进算法(Improved?Genetic?Algorithm,IGA)实现了品质预 测模型的寻优过程;并经生产验证该优化技术具有很好的适用性。 关键词:高光注射成型;工艺优化;响应曲面法;改进遗传算法 中图分类号:TQ320.66?+?2? Efficient?Process Parameters?Optimization?of?Rapid?Heat?Cycling?Molding? Technology Using?Response?Surface?Methodology?and?Improved Genetic? Algorithm? LIU?Donglei?1,2?,?SHEN?Changyu?1,2?,?LIU?Chuntai?1,2?,?XIN?Yong?3?,?SUN?Ling?3?,?WU?Xiaoyu?4? 1.?National?Engineering?Research?Center?for?Application?Plastic?Processing?Technology,?Zhengzhou?University,? Zhengzhou?4510022.?Key?laboratory?of?Materials?process??mold,?Ministrry?of?Education,?Zhengzhou?University,?Zhengzhou? 451002;? 3.?College?of?Mechanical?and?Electrical?Engineering,?Nanchang?University,?Nanchang?3300314.?College?of?Electro?Mechanical?and?Control?Engineering,?Shenzhen?University,?Shenzhen?518060? Abstract:? The? vehicle?used?high?gloss? bluetooth? part,? developed? and?manufactured? independently,?was? considered? as? a? process? parameters?optimization?example?of?Rapid?Heat?Cycle?Molding?technology.?Coupling?with?the?experiment?and?numerical?simulation? technology,?the?center?composite?design?CCD?method?is?employed?in?arranging?the?experimental?points.?With?an?interference?factor? introduced?artificially,?the?simulation?results?were?kept?on?a?good?consistency?