《大方坯电磁搅拌器设计》-毕业论文.doc

PAGE 大方坯电磁搅拌器 摘 要 电磁搅拌技术能够有效地改善铸坯的质量，成为金属凝固过程控制的重要手段之一。不同位置的电磁搅拌可解决不同的铸坯质量问题，在细化铸坯晶粒，提高表面质量，降低中心偏折，减少中心缩孔等方面都能取得良好的效果。 本文叙述了电磁搅拌的作用机理，总结了电磁搅拌技术的发展、作用及其在国内外的应用，阐述了连铸结晶器电磁搅拌的冶金功能、存在问题及相应地改进措施。基于电磁理论，分析了结晶器电磁搅拌形式下电磁搅拌参数(电流和搅拌频率)和连铸工艺参数(拉速和过热度)对铸坯质量的影响，并对改善铸坯质量的作用机理进行了探讨。另外完成了外置式结晶器电磁搅拌器的工业化设计，并确定了电磁搅拌器的冷却装置。随着技术的进步和发展，电磁搅拌技术不断更新和发展，必将迎来一个辉煌的应用前景。 关键词：大方坯；电磁搅拌器；结构设计；线圈；连铸；中心偏析；电磁场 ABSTRACT The electromagnetic stirring technology has already been one of the most important methods to control the metal solidification process since it can very effectively improve the slab quality． Different positions of electromagnetic stirring can solve different quality problems of casting blank .It has been achieved good results in refining casting blank crystal grain, improving surface quality, lowering canter deviation , reducing canter pipe and so on. This paper describes the mechanism of electromagnetic stirring ，summarizes the development function of electromagnetic stirring technology and its application at home and abroad, and metallurgical results of mold electromagnetic stirring (M-EMS) in continuous casting were comprehensively introduced，meanwhile，some problems associated with the application of M-EMS and their countermeasures were also discussed. Based on electromagnetic theory, the effect of M-EMS (power input and frequency) and continuous casting technology parameters (casting speed and super heat) on the carbon central segregation is analyzed，and the mechanism of improvement in central segregation is discussed. Also completed outside of the industrialized design crystallize electromagnetic blender, and set the chiller electromagnetic blender. The EMS technology will continually advance and usher in a very splendid time of application with development of new technologies． Keywords: The natural; The electromagnetism stirs; Structural design;Coil; Continuous casting;Central segregation; The electromagnetism 目录 摘要…………………………………………………………………………Ⅰ 1前言……………………………………………………………………