《坯料镦粗数值模拟》》-毕业论文.doc

PAGE 2 摘 要 随着计算机技术的发展，以有限元法为代表的数值模拟技术广泛应用于金属塑性成形过程分析，基于刚塑性有限元法进行金属塑性成形过程的数值模拟技术取得了较大的成功。在本次模拟过程中，使用比较先进的3D DEFOEM5.03金属有限元分析软件对圆柱形棒料镦粗过程进行数值模拟，对在Pro/ENGINEER中建立的三维模型做热力耦合分析。并利用3D DEFOEM的图表输出功能直观地分析镦粗过程中棒料及模具的应力场、应变场及温度场等变量。根据这些分析结果，可得到镦粗过程的应力、应变及温度各变量变化情况。本次模拟中，分别对圆柱形棒料在平砧间镦粗和加垫环镦粗过程进行了数值分析，得到了等效应力、等效应变及温度在不同时间内的分布情况，并提取出随时间变化的曲线。通过这些曲线可以研究镦粗过程中应力、应变的变化情况，这对镦粗工艺的确定、加载速度、压下量的确定提供了重要的依据。 关键词：镦粗；数值模拟；温度；应力；应变 Abstract Along with the development of the computer technology, the numerical simulation technology was used widely in metal forming process, based on rigid-plastic FEM, the numerical simulation technology had got great success. In this simulation, the forging process of cylinder was simulated by the advanced 3D rigid-plastic FEM. The three dimension model of the cylinder built in PRO/ENGINEER was analyzed thermomechanic coupled. And then, the variable as stress, strain and temperature field of cylinder and die in the forging process was analyzed by the exporting function on picture and diagram of 3D rigid-plastic FEM. Based on these results, the variety of the variable as stress strain and temperature in the forging process can be achieved. In this simulation, numerical simulations on the forging process of cylinder between two flat and two underlay loop were done respectively. Distributions of the variables as effective stress effective strain and temperature at different time were got. Curves of these variables changing with time were got. Changes of stress and strain in forging can be studied by these curves, fundamentals on designing forging technique, loading speed and press scale were got . Keywords: upset; simulation; temperature; stress; strain 目 录 TOC \t 标题_谢辞及参考文献,1,标题_附录,1,第2级标题,2,第3级标题,3,第1级标题,1 1 文献综述 PAGEREF _Toc162749813 \h 1 1.1 研究背景 PAGEREF _Toc162749814 \h 1 1.2 锻造过程数值模拟的发展现状 PAGEREF _Toc162749815 \h 1 1.2.1 有限元软件技术的发展趋势 PAGEREF _Toc162749816 \h 2 1.2.2 有限元软件研究方向 PAGEREF _Toc162749817 \h 2 1.3 本课题研究内容 PAGEREF _Toc162749818 \h 3 1.4