盆花筑模成穴机构创新优化设计.PDF

第43卷 第7期 北 京 工 业 大 学 学 报 Vol.43 No.7 2017年 7月 JOURNAL OF BEIJING UNIVERSITY OFTECHNOLOGY Jul. 2017 盆花筑模成穴机构创新优化设计 高国华,刘摇 群 (北京工业大学机械工程与应用电子技术学院,北京摇 100124) 摘摇 要:为改善盆花筑模成穴系统在筑模成穴动作完成后出现大花盆空穴四周基质塌陷的情况,建立了筑模成穴 关键装置的离散元仿真模型,对筑模成穴过程中土基质间的作用进行仿真分析,探究目前样机功能失效机理. 仿真 结果表明:在压实完成压实模块释压后,土基质颗粒间的内聚能呈现自上而下逐层递增的分布趋势,由此导致上部 基质紧实度较低,引起模芯提离时表层土基质向内塌陷现象. 基于失效机理结合创新方法理论(theory of inventive problemsolving,TRIZ)对该系统进行功能分析,明确各组件间的相互作用关系,并对该系统存在的问题进行分析,发 掘成穴过程中存在的技术矛盾和物理矛盾,分别运用TRIZ冲突解决原理和分离原理解决矛盾,完成盆花筑模成穴 关键装置的创新优化设计. 搭建具有参数可调功能的试验台,经试验表明:压实模块方案2 的土基质成穴完整度较 方案1提高8%左右,且均达到95%,验证了创新设计的合理性及创新方法的可行性. 关键词:盆花;筑模成穴;创新方法理论(TRIZ);创新设计 中图分类号:S223郾9;G305 文献标志码:A 文章编号:0254-0037(2017)07-0987-09 doi:10.11936/ bjutxb2016120012 Innovation and Optimization Design on Mechanism of Potted Soil Build and Cavitation GAO Guohua,LIU Qun (College of Mechanical Engineering and Applied ElectronicsTechnology,Beijing University of Technology,Beijing 100124,China) Abstract:Soil collapse appearsaroundtheholeafter completionof the soilbuildandcavitation action in a potted soil build and cavitation system. To improve the situation,the discrete element simulation model of the key equipment for the soil build and cavitationwasestablished,and the simulation analysisof soil interaction was conducted during the process of the soil build and cavitation, and the mechanism of function failure of the current prototype was explored. Simulation results show that after compaction is completed,the compaction module releases pressure,the compressed energy of the soil shows a trend of increase from the top to the bottom,r