低合金钢埋弧焊焊缝组织与性能.docVIP

PAGE PAGE 4 低合金钢埋弧焊工艺及焊缝组织研究 摘要: 本文针对低合金钢的焊接性能，埋弧焊原理和简单的操作和其他相关工艺，如何选择焊剂及低合金埋弧焊焊接工艺及焊缝组织分布及特征进行了研究。并分析电流对焊缝成形的的影响及焊剂类型和碱度对焊缝组织的影响。本实验采用两种焊焊剂：HJ431和SJ101，两组焊接工艺参数：电流450A,电压28V，电流600A,电压32V.研究了焊剂和焊接工艺参数电流对焊缝组织的影响。利用金相分析等手段，观测了母材及接头的组织分布和特征。结果表明：低合金钢的埋弧焊焊接过程中，在其他条件相同的情况下，HJ431的焊缝比SJ101的焊缝更平整更光滑，成型更美观。在烧结焊剂中焊接参数的焊接电流越大，则焊缝的余高和熔深都增加而焊缝的宽度变化不大。【1】 关键词：埋弧焊；低合金钢；焊剂；显微组织。 Research on SAW welding procedure of low-alloy steel Abstract: Aiming at the low alloy steel welding performance, welding principle and simple operation and other related technology, how to choose the flux and low alloy submerged arc welding process and weld tissue distribution and characteristics of the study. And analysis of current on weld shaping and the effect of flux type and alkalinity on weld microstructure effects. This experiment uses two kind of welding flux: HJ431 and SJ101, two groups of welding parameters : the current 450A, voltage 28V, current 600A, voltage 32V of fluxes and welding parameters on weld microstructure impact current. Use of metallographic examination, observation the mother material and joint tissue distribution and characteristics. The results showed that: low alloy steel submerged arc welding process, under the same conditions, the HJ431 weld seam formation of more than SJ101 more smooth, forming more beautiful. The sintered flux welding parameter welding current is larger, the weld residual and high penetration depth is increased and the weld width change. Key Words :submerged arc welding; low alloy steel; welding; microstructure 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc278058166 第一章 绪论 1 HYPERLINK \l _Toc278058167 1.1 低合金钢的概况 2 HYPERLINK \l _Toc278058168 1.2 低合金钢的焊接性 2 HYPERLINK \l _Toc278058170 1.3 低合金钢的焊接工艺 2 1.3.1 焊前准备2 1.3.2 焊接材料的选择3 HYPERLINK \l _Toc278058171 1.4 埋弧焊 3 HYPERLINK \l _Toc278058171 1.5 研究现状及发展 3 HYPERLINK \l _Toc278058173 第二章 实验过程 4 HYPERLINK \l _Toc278058174 2.1实验材料及方法 4 HYPERLINK \l _Toc278058176 2.2 焊接工艺过程 4 HYPERLINK \l _Toc