等温淬火球墨铸铁大齿段球化率超声检测研究-材料工程专业论文.docxVIP

等温 等温淬火球墨铸铁大齿段球化率超声检测研究 Research on the Ultrasonic Testing of Nodularity of Big Gear Section of Austempered Ductile Iron ABSTRACT Austempered Ductile Iron (ADI) has a good and comprehensive mechanic characteristics of high intensity, high extensibility, high resilience. It also has a high flexural strength and a good quality of abrasion resistance. Therefore, ADI is being emphasized by the field of engineers domestic and abroad. With the increasing output of ADI cast, its quality testing and control is being paid attention to and emphasized by engineers. Under certain circumstances, the linear relation between spheroidization rate of ADI and longitudinal wave sound velocity is proved correctly. However, when used in the processing, the ultrasonic testing of spheroidization rate still stays at the level of specimen (test block) testing. And because of the peculiarity of constitution structure and chemical composition of ADI, various raw material, melting equipment and the difference of processing in different factories cause the application of ultrasonic testing of ADI spheroidization rate to be still in the elementary stage. This dissertation shows that the transmission of ultrasonic wave in ductile iron cast meets different shapes of graphite. Different sound velocity and density of graphite and matrix cause different acoustic impedance. So it causes a part of sound waves reflected, thus the energy of transmission wave reduces, and decaying wave increases. Because the sound velocity and decaying waves constitute inverse proportion, so the velocity reduces. Under certain volume of graphite, the higher the spheroidization rate is, the smaller its surface area is. The smaller the graphite scatters the sound wave, the lethargy becomes smaller and the sound velocity of ultrasonic waves also becomes smaller. Because the phase components of the matrix is different, under the same circumstance of spheroidization rate, the sound velocity has obvious difference under diff