工艺参数对复杂曲面零件充液拉深成形的影响材料加工工程专业论文.docx

哈 哈尔滨工业大学工学硕士学位论文 -I -II- Abstr act Hydromechanical deep drawing which has been paid more attention since 90 years is an advanced forming process because of its guaranteed quality，reduced cost and saving time.It has characters such as low cost，short manufacturing cycle and high forming limit.Formed parts have high precision and good surface quality compared with traditional technology，so it can process sheet parts with complex shape and high precision. In this paper，aiming at complex-shaped parts，effect of process parameters on hydromechanical deep drawing of complex-shaped parts was investigated by numerical simulation and experiment. Using numerical simulation software ETA/Dynaform5.6 which is based on LS-DYNA3D，hydromechanical deep drawing was studied for complex-shaped parts.Effect of chamber pressure was analyzed on the thickness distribution and the failure types. Effect of the pre-bulging，friction coefficient and blank holder force was analyzed on parts processing.The numerical results indicated that the reasonable chamber pressure and the forming condition could decrease the radial tensile stress，reduce the thinning effectively，and improve the drawing forming limitation of complex-shaped parts. By the experimental research on the complex-shaped parts，failure types were analyzed in the hydromechanical deep drawing，and the effective ways to avoid defects were put forward.By thickness measurement and strain analysis on formed parts，the forming rules of complex-shaped parts were obtained.The experimental results indicated that less thickness reduction and uniform deformation could be obtained by pre-bulging with punch at initial position 0mm，qualified parts with no defects could be obtained under the optimal chamber pressure 15MPa. Keywor ds: hydromechanical deep drawing ， complex-shaped parts ， numerical simulation，pre-bulging - - PAGE IV- 目 录 摘要 I Abstr act II 第 1 章 绪 论 1 1.1 引言 1 1.2 板材充液拉深成形的基本原理及其特点 1 1.3 板材充液拉深成形的研究及应用