渗碳过程的数值模拟.pdf

渗碳过程中表层碳含量的预测与验证 摘 要 渗碳是机械制造业中应用最广泛的一种化学热处理工艺，采用渗碳的多为低碳钢 或低合金钢，具体方法是将工件置入具有活性渗碳介质中，加热并保温使渗碳介质中 分解出的活性碳原子渗入钢件表层，从而获得表层高碳，心部仍保持原有成分。它可 以使渗过碳的工件表面获得很高的硬度，提高其耐磨程度。 为了了解工件渗碳后的碳浓度分布情况，本设计根据渗碳过程的基本理论和数学 模型，通过MATLAB 软件编写渗碳过程各种不同边界条件的解析解以及一维数值解的 程序，并对不同渗碳时间，渗碳温度以及不同渗碳碳势下的渗碳过程进行模拟，得到 渗碳后的碳浓度分布情况。通过计算模拟得到的结果，可以得到不同渗碳工艺条件对 渗碳层的组织和性能的影响，进而优化工艺参数。通过合理的控制渗碳时间，渗碳温 度和渗碳碳势，我们可以得到渗碳后工件预期的碳浓度分布。在本文中，渗碳时间的 延长，渗碳温度的提高以及渗碳碳势的增加都可以增加渗碳层的深度和碳浓度。同时 通过计算模拟的出的碳浓度分布与实测的碳浓度分布做比较之后，计算模拟得到的结 果和实测值比较符合. 关键词：渗碳；模拟；MATLAB；解析解；数值解 I Abstract Carburizing is one of the most widely used chemical heat treatment in mechanical industry, which is mostly applied to low-carbon steel and low alloy steel. In the specific method, the workpiece is placed in an active carburizing medium, heated and keeping one holding time, which could make the active carbon atoms decomposed from carburizing medium diffuse into the surface of the workpiece, and then the affected area can vary in carbon content. it can make the surface of the workpiece obtain a high hardness and improve its abrasion. In order to find out the carbon concentration distribution of the workpiece after carburizing ,this article is based on the basic theory and mathematical model of the carburizing, using MATLAB to write a program of analytical solution and numerical solution of one-dimensional for various boundary conditions during the carburizing process, as well as calculating and simulating the carburizing process at different carburizing time, carburizing temperature and carburizing carbon potential, finally we obtain the distribution of the carb