设备润管理.ppt

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Lubricating greases are thickened mineral or synthetic oils, the thickeners usually being metallic soaps. It’s not simply thick oil, or a solid wax. If you look at a grease under the microscope, the thickener structure looks like a sponge or mesh. The thickener can release minute amounts of oil to lubricate the bearing contacts (oil ‘bleeding), and can even take the oil up again. This is one main advantage of a grease over oil – it acts as a reservoir over a long period of time. ? Additives can also be included to enhance certain properties of the grease. The consistency of the grease depends largely on the type and concentration of the thickener used. When selecting a grease, the viscosity of the base oil, the consistency, operating temperature range, rust inhibiting properties and the load carrying ability are the most important factors to be considered. * * * * * * ?Most bearing applications use greases of NLGI grades 1, 2 or 3. The majority of bearing applications use NLGI grade 2. In some cases, provision is made in the application for separate greasing of the bearings and seals, which may require different grades, if not entirely different types, of greases. Grades 0, 00, and 000 are used in splash applications where the components are wetted during running. The low-consistency grease remains present on the splashed surfaces longer than oil would in the same application. Grease grades 4-6 are used where additional contaminant exclusion is required. * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 灰尘和杂物进入油液的影响 造成磨料磨损； 堵塞油孔、油道和滤网； 油的使用性能下降 进入空气的危害 油泵空吸、供油失败； 液压系统工作不稳定； 泵体产生空蚀； 油温升高，加剧氧化，减少油的寿命。 灰尘和杂物进入油液的影响 造成磨料磨损； 堵塞油孔、油道和滤网； 油的使用性能下降 进入空气的危害 油泵空吸、供油失败； 液压系统工作不稳定； 泵体产生空蚀； 油温升高，加剧氧化，减少油的寿命。 润滑油的代用 不同种类的润滑油各有其使用性能的特殊性或差别。因此，要求正确合理选用润滑油，