基于pmac的卷板设备数控系统研究与开发-机械电子工程专业论文.docxVIP

摘 摘 要 大型卷板设备是海洋石油导管架、海上采油平台及锅炉等压力容器制造 工程中的关键设备。本研究旨在实现大型卷板设备的数字化控制、自动化操 作，以取代手工操作，提高生产率，并将检验质量转化为控制质量。 ． 本文的主要研究内容为：在分析卷板设备运动学及动力学的基础上，对 卷板的工艺过程进行了分析，建立了各种材质规格尺寸的板材成形数学模型， 该数学模型是自动卷圆工艺的基础；编制了一次进给、二次进给自动卷制工 艺过程；提出了以PMAC(可编程多轴控制器)作为CNC模块，工控机系统 为系统支撑单元的双CPU开放式数控系统，此系统以Windows98操作系统为 软件平台：提出了数控系统硬件和软件的抗干扰措施，从而解决了数控系统 的干扰问题。 本文研究与开发的数控卷板设备具有如下特点：实现了工件卷制从对中、 顸弯压头、卷圆、矫圆等系列工艺工步的自动化操作；对各种材质、规格尺 寸的板材自动计算、确定数控卷制参数，更加科学合理；卷制过程中采用适 时视屏监控方法，具有保证卷制质量和生产安全功能；实现了不对称板边预 弯数控卷板工艺，使大型卷板设备达90年代国际先进水平，使我国掌握了数 控卷板设备的核心技术，对于促进数控技术的工程化研究及产品开发有重要 推动作用。 关键词：卷板设备，开放式数控系统，工控机 Large Large size bending equipment is a cfideal facility in manufacture engineering such as offshore oil pipe frame construction，drilling and production platform(D／P) in marine building，and pressure container manufacture．This research alrns to realize numerical control，automation of the large size bending equipment,SO as to replace manual control，and increase productivity,and turn testing quality into control quality． The main content of this paper：Based on the analysis of kinematics and kinetics of the bending equipment，this paper analyzed the process of metal plate bending，and established mathematical models of all kinds material texture，size plate figuration，which is the base ofthe auto circling process．This paper compiled one·operation and multi-operation non-symmetrical circling process．This paper put forward a double CPU open architecture NC system which rises PMAC (Programmable Multi-Axis Controller)as CNC block,usesⅢc as support unit of the system，and nses Windows9$as software platform．At the end ofthis paper,it introduced hardware and software anti·disturb measures ofthe NC system，thereby solved disturbing questions ofNO system． The characteristics of the numerically controlled bending equipment researched and developed in this paper as fellows：It realized a series of steps of the automation process from center adjusting to pre·bending，rolling，and cylinder correcting．It is much more scientific and reasonable in a