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塑料成型工艺与模具设计
课程设计说明书
设计课题： “仪表外壳”成型模具设计
设 计 者: 王炜东
专 业: 模具设计与制造
班 级: 241020
设计时间: 2012.6.15
指导老师: 李成凯
学 号： 07
目录
一 .塑件成型工艺卡·········································4
二 .塑料的工艺性设计·······································5
2.1该制件的材料分析······································5
2.2.制件的尺寸精度分析····································6
2.3塑件结构工艺分析······································6
三 .编制塑件成型工艺参数····································6
四 .初步选择注射成型设备····································7
4.1根据最大注射量初选设备·································7
4.2依据最大锁模力初选设备·································7
五 .分型面的确定与浇注系统的设计·····························8
5.1确定型腔数目及布置 ····································8
5.2选择分型面·············································9
5.3浇注系统的设计·········································10
六 .注射模具结构类型及模架的选用·····························12
6.1确定模架组合形式·······································12
6.2确定模仁大小···········································13
6.3模架的确定和标准模架的选用·····························13
6.4确定C板（垫块）的厚度·································13
6.5选择模架内型···········································14
6.6检验所选模架···········································14
七 .成型零件的设计···········································15
7.1成型零件结构设计········································15
7.2成型零件的工作尺寸计算··································15
八 .设计注射模具调温系统······································18
8.1冷却水体积流量··········································18
8.2冷却管道直径的确定······································19
8.3冷却系统结构············································19
九 .推出机构的设计············································19
9.1推出机构设计原则·········································19
9.2计算推出力··············································20
9. 3推出机构的导向与复位····································21
9.4推出机构的主要零部件的设计及制造·························21
9.5推杆的位置与布局·········································23
设计题目1：“仪表外壳”成型模具设计
仪表外壳塑件图
塑件技术要求：
材料：ABS
生产批量：中等批量
未注公差：取MT5级精度
设计要求：
（1）编制模塑成型工艺规程（即填写“塑件成型
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