复合式真空回潮机的设计及试验-烟草科技.PDF

2016 年9 月 烟草科技 Sep. 2016 第49 卷第9 期 Tobacco Science Technology Vol. 49 No. 9 复合式真空回潮机的设计及试验 裴志明，徐 娟，范晓宝，高 文，张小东 秦皇岛烟草机械有限责任公司，河北省秦皇岛市开发区龙海道67号 066000 摘要：为解决传统箱式真空回潮机存在的烟包松散效果不理想、回透率低、蒸汽损耗大等问题，采用旋转 式动态真空回潮技术设计了复合式真空回潮机，主要包括动态真空回潮驱动装置、旋转密封装置、加潮 装置、筒体防粘料结构等部件，实现了对烟包进行动态真空回潮的功能。在不同工艺条件下对复合式真 空回潮机进行了5 次过料试验，结果表明：①片烟回透率达100% ，松散率达98% ，含水率均匀。②设备工 艺参数调整范围宽，可针对不同物料采用不同的加工强度，出料温度在50 ℃和65 ℃时，各项技术参数 均能达到工艺要求。③过料后筒体内壁基本上无物料粘附，设备维护方便。④蒸汽耗量约为传统真空 回潮机的65% ，有效降低了能源消耗。因此，动态真空回潮系统为烟叶真空回潮工艺处理提供了一种新 型工艺装备。 关键词：真空回潮机；片烟；松散；回透率；筒体；粘料；蒸汽耗量 中图分类号：TS431 文献标志码：B 文章编号：1002-0861 （2016 ）09-0087-05 Design of and experiment on composite vacuum pre-conditioner PEI Zhiming, XU Juan, FAN Xiaobao, GAO Wen, ZHANG Xiaodong Qinhuangdao Tobacco Machinery Co., Ltd., Qinhuangdao 066000, Hebei, China Abstract: In order to effectively condition and loosen tobacco bales and decrease steam consumption, a composite vacuum pre-conditioner was designed by incorporating rotary vacuum conditioning and loosening technologies. The pre-conditioner was mainly composed of a driving device for vacuum conditioning, a rotary sealing device, a conditioning device and a cylinder body with tobacco buildup prevention structure. Five testing batches of tobacco bales were processed by the designed pre-conditioner under different technical conditions, the results showed that: 1) The ordering efficiency of tobacco strips reached 100%, their loosening rate was up to 98% with a uniform moisture content. 2) The technical parameters of the new pre-conditioner were adjustable over a wide range, allowed it to process tobacco bales at different intensities; the temperature of the processed tobacco was 50 ℃or 65 ℃. 3) No tobacco built up on the inside wall of cylinder basica