滤清器外壳拉深工艺的计算机辅助分析及工艺改进-机械工程专业论文.docxVIP

优秀毕业论文 精品参考文献资料 的工艺路线，通过重新计算设计各道工序的拉深工艺，并将初始设计方案 的工艺路线，通过重新计算设计各道工序的拉深工艺，并将初始设计方案 进行计算机有限元分析，根据模拟的结果有目的地对各道工序的拉深系数， 凸凹模具间隙，凸凹模圆角，压边力等参数进行优化。优化后的具体参数 为：圆形毛坯直径为387mm，第一次拉深工件直径为220ram，第二次拉深直 径170ram，第三次拉深直径135mm，第四次拉深直径109．8mm；四道拉深工 序凹模圆角依次分别为R9，R7，R4，R4；四道拉深工序压边力依次分别为 197KN，31KN，18KN，IlKN；优化后的模具在各道次拉深过程中均没有出现 拉裂现象，工件成形较好。最终外壳拉深件壳体厚度最薄处出现在筒形件 圆角及直壁部位，材料变薄至0．652mm，最大变薄率仅为18．5％；轻微起皱 现象只发生在拉深件的法兰圆角处，材料最厚处的厚度为0．893mm，增厚率 达11．6％。 (3)为了充分验证优化后的模具结构与工艺参数的合理性，先后对各 道次的拉深模具进行了重新制作并进行外壳件生产，还对优化拉深工艺所 制作出来的工件进行脉冲疲劳试验。结果表明：优化拉深工艺所制作出来 的工件顺利通过了滤清器的脉冲疲劳试验，基于三维板料成形软件DYNAF0 RM所优化后的模具结构与工艺参数是合理的，各道次的拉深模具关键零部 件的结构设计、材料的选择、表面处理方式及模具使用保养均是恰当的。 关键词：滤清器；计算机模拟；脉冲疲劳试验；模具设计； II 万方数据 Computer-Aided Computer-Aided Analysis and Process Improvement of Filter Shell Drawing Process ABSTRACT Filter shell is made of steel plate in length of O．8mm and is shaped after several drawings．For drawing and deformation eXtent is large that intemal diameter of shell is#1 07mm，total height of shell 320mm，draw ratio up to 3， it is huge challenge for drawing and shaping of filter shell．One—step shaping may cause materials near flange pile up and wrinkle since draw ratio is easy to crack and inside diameters of mould among passes are different though multi-pass drawing technology improves cracking phenomenon to some extent．As a result，wall thickness of shell is different in different positions of shell and it is likely to produce residual stress and shell is easy to generate local fatigue and finally crack under the high strength，hi曲frequency and long—time rotary impact stress．For this purpose，main research work of the paper is as follows： (1)As the shell parts of current long—life engine oil filter cannot meet the requirements of pulse fatigue test with high strength and hi曲pulse frequency,cracked areas of defective shell parts in pulse fatigue test were sampled in this paper for chemical component analysis and electron microscope analysis．And computer-aided engineering(CAE)finite element method was applied to co