塑料模具毕业设计xiu.doc

. PAGE .. . .. 摘要 塑料工业是现代工业中的一个新兴的重要行业十几年来，塑料工业以惊人的速度发展平均以每年25%的速度递增。在电子、汽车、电器、仪器、家电合同新登产品中，60%到80%的零部件都要依靠注射模具成型。以其他加工制造方法相比，注射模具成型之间具备有高精度、高复杂程度、高一致等优良特点，因此得到了广泛的应用。 注射成型是塑料成型的一种重要方法，它主要适用于热塑性塑料的成型，可以一次成型形状复杂的塑件。本课题就是将上下盖作为设计模型，以注射模具的相关知识作为依据，阐述塑料注射模具的设计过程。 本文将对上下盖精密注塑模设计，对塑件结构进行了工艺分析。完成制件的成型零件（型芯、型腔等）的设计以及成型工艺设计计算。本模具另一重要部分就是冷却系统的设计，根据塑件的结构特点以及顶杆的位置分布，冷却水管采用随形冷却。明确了设计思路，确定了注射成型工艺过程并对各个具体部分进行了详细的计算和校核。如此设计出的结构可确保模具工作运用可靠，保证了与其他部件的配合。 完成模具的结构设计后，对受力的零部件进行校核，是设计出来的塑料模具安全可靠。完成校核后，确定各个零部件的尺寸精度，零部件之间的配合精度，成型零部件的粗糙度要求，使其达到生产要求的精度水平。 设计中将灵活利用所学的基础知识，并注意联系实践，应用UG、CAD等计算机辅助设计软件，完成模具的设计，并生成二维模具装配图、二维零件图和三维的模具装配图，所涉及的模具具有工程意义，可以用于生产实践。 关键词：精密注塑模；冷却系统；UG；CAD；Moldflow Abstract Plastic industry is a rising industry .Pastic industry is increasing by amazing 25% every year , Most, that is , 60% to 80% ,of the electronic products、vehicle parts、electrical apparatus 、instrument、househould appliances and communication equipments are shaped with injection mould . Compare with other processings ,injection products have the advantage of high procision ,high complexion and high consistency, which make injection mould process is used more and more widely. Plastic injection forming is an important method primarily applied for thermoplastic plastic forming, by which plastic parts with complexing shape can be forming at a stretch. This paper will exposit the designing course of the injection mould for the Upper and lower lid, on the basis of the mold-related knowledge. This paper will design the injection mould for Upper and lower lid, and make some process analysis of the plastic part’s structure. And also the design and calculation of the forming parts (core, cavity, slider, etc.) will be completed. Another important part of this paper is cooling system. According to the structural characteristics of plastic part, as well as the distribution of ejection pin, cooling holes conbined with the formal cooling channels are used.。After the design injection molding process as well as some spe