高精度超高强钢长滑轨辊压制造技术-精密成形工程.PDF

第 9 卷 第 6 期 精 密 成 形 工 程 2017 年 11 月 JOURNAL OF NETSHAPE FORMING ENGINEERING 37 高精度超高强钢长滑轨辊压制造技术 晏培杰，王超 （上海宝钢型钢有限公司，上海 201900） 摘要： 目的 解决超高强钢辊压成形过程中回弹大、尺寸精度差、材料利用率低、生产效率低等问题，生产 出高精度的超高强钢长滑轨产品，以满足市场需求。方法 从截面形状、尺寸精度及冲孔要求三方面，对以 DP980 超高强钢材料成形的典型的滑轨产品进行了技术分析，针对该产品特性重点设计了冲孔方案，采用 三步质量控制法对产品的成形过程及辊压模具设计进行了优化，最后采取多种方法对产品质量进行了全面 检测。结果 实际制造完成后的产品检测表明，通过优化模具设计及调整现场工艺，最终生产出的长滑轨各 项指标均满足图纸要求，解决了超高强钢材料的成形难题。结论 在超高强钢材料及尺寸较长产品的成形制 造中，辊压成形技术相比其他成形工艺更加具有优势。 关键词：长滑轨；高精度；辊压成形；超高强钢 DOI ：10.3969/j.issn.1674-6457.2017.06.008 中图分类号：TG334.13 文献标识码：A 文章编号：1674-6457(2017)06-0037-05 Roll Forming of High Precision Long Sliding Rails with Ultra-High Strength Steel YAN Pei-jie, WANG Chao (Shanghai Baosteel Section Steel Co., Ltd., Shanghai 201900, China) ABSTRACT: To solve problems of high springback, poor dimensional accuracy, low material utilization and low production efficiency in high-strength steel roll forming process and produce the high-precision long sliding rails with ultra-high strength steel to meet the market demand, technical analysis of typical sliding rail products with DP980 ultra-high strength steel were made from three aspects: cross-sectional shape, dimensional accuracy and punching requirements. Aiming at characteristics of product, the punching scheme was designed. The three-step quality control method was used to optimize the forming process and the roll die design. Finally, a variety of methods were adopted to test the product quality. Product testing after actual manu- facturing showed that indicators of the long sliding rail met requirements of the drawings by optimizing the roller design and adjusting the field process;