锻造课程设计报告 .PDFVIP

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2019-02-13 发布于江西
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锻造课程设计报告 .PDF

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“摇臂”锤模锻工艺及模具设计目录课程设计任务书 ·····················································1 前言 ·······························································2 1 零件分析及基本工艺方案确定零件分析 ·······························3 1.1 零件分析 ·······················································3 1.2 零件材料特性分析 ···············································3 1.3 零件尺寸精度及表面粗糙度分析 ···································4 1.4 零件基本工艺方案确定 ···········································4 2 锤上模锻锻件设计 ·················································5 2.1 确定分模位置 ···················································5 2.2 确定锻件公差及加工余量 ·········································5 2.2.1 确定材质系数、复杂系数、零件的机械加工精度 ···················5 2.2.2 确定锻件公差和余量 ···········································6 2.2.3 确定模锻斜度 ·················································6 2.2.4 确定圆角半径 ·················································7 2.2.5 确定冲孔连皮 ·················································7 2.3 确定模锻件的技术条件 ···········································7 3 锤上模锻锻件工艺设计 ·············································9 3.1 计算锻件的主要参数 ·············································9 3.2 确定锻锤设备吨位 ···············································9 3.3 确定飞边槽形式和尺寸 ···········································9 3.4 绘制计算毛坯图 ················································10 3.5 计算繁重系数并确定制坯工步 ····································12 3.6 确定坯料尺寸 ··················································12 3.6.1 坯料截面积及直径计算 ········································12 3.6.2 坯料长度计算 ················································13 3.7 模锻前期工序方法选择 ··········································13 3.8 模锻后期工序方法选择 ··········································14 3.9 锻件工艺卡 ····················································14 4 锤上模锻锻模设计 ················································16 4.1 终锻模膛设计 ··················