PLC在装配线空压控制系统中的应用.docVIP

PAGE word格式.整理版 XXXXXXX大学 2010届本科毕业论文（设计） 论文题目：PLC在装配线空压控制系统中的应用 学生姓名：XXXX 所在院系： XXXXXX 所学专业： XXXXXX 导师姓名：XXXXX 完成时间：2010年X月XX日 摘 要 作为一种基础工业设备，空压机在制造、冶金、矿山、电力、纺织、石化等几乎所有的工业行业中都有着广泛的应用。但是，传统的空压机由于控制方式落后、自动化程度不高，致使其工作过程中存在着运转效率低、耗电量大、成本高、需人工手动操作等诸多问题。因此，应用现代先进的控制技术对传统的空压机控制方式进行改造具有十分重大的现实意义。 本文主要论述了基于PLC技术针对装配线空压机控制系统的改造设计方案，采用PLC并结合变频器对空压机进行自动控制改造，实现对两台空压机的自动控制。此方案采用变频器实现对空压机“一拖多”的控制，通过PLC实现变频器的工频与变频的控制转换，以及切换变频器对某台空压机进行控制。系统利用压力传感器采集气包出口压力，通过PLC进行A/D转换，并经过PLC内部的PID算法，送出控制信号至变频器，变频器再根据送来的信号改变供电电源的频率，来调节电机转速，确保供气压力的稳定；同时具备电机的软启动、超压软停止，当前空压机工作异常时自动切换到备用机并报警等功能。改造后系统具有能耗低、供气压力恒定、无电流冲击、自动化程度高、无人值守等优点。 关键词：PLC；空压机；变频器；PID调节器 The design of Air assembly line based on PLC control system Abstract As a kind of basal facility of industry, the air-compressor is used very widely ,such as in manufacture, metallurgy, mining, electric power, spin, landification, and almost every field of industry. However, conventional air-compressors have some shortages such as low efficiency, high consuming of electricity energy, too much servicing work and high cost, due to under-developed control manner and low-grade degree of robotization. Consequently, it is very practical to remake the conventional control manner of air-compressors with advanced control technology of modern times. In this thesis, I mainly relate and analyze a project design to remake the control system of air-compressors in assembly lines, realize the goal of controling two air-compressors automatically by the PLC and the inverter. The scheme adopted the inverter in order to carry out multi-split control to air-compressors. Meanwhile, PLC implemented the shift of the inwerter control of air-compressors. The system made use of a pressure sensor to collect the pressure signal of gas tank, then transferred the analog quantity into date quantity by PLC. The control signal was delivered to inverter after calculating PID in PLC. Finally, in accordance with the signal, the inverter alter