3结论-有色金属科学与工程.doc
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熔融气化炉填充床冶炼特征的数值模拟研究
张万龙,黄正欣,左海滨,赵世强基金项目:
基金项目:“炼铁-煤气化-建材多联产过程耦合关键技术”,国家重点研发项目资助(2016YFB0601304)
作者简介:张万龙(1991-),男,硕士研究生,从事高炉炼铁研究,Email: sqzhao@ustb.edu.cn
(北京科技大学钢铁冶金新技术国家重点实验室,北京 100083)
摘要:熔融气化炉填充床是将预还原炉料熔炼为液态铁水,并利用块煤裂解生成大量还原煤气供预还原竖炉使用的主要冶炼场所。文章建立了熔融气化炉填充床一维稳态数学模型,数值模拟分析了填充床内还原煤气与固体炉料的温度及组分分布特征。结果表明:由于海绵铁与块煤及熔剂的温差较大,固相间辐射热传递使得海绵铁温度呈先降低后升高的变化趋势,随着固体炉料的下降,海绵铁逐渐熔炼为液态铁水,至填充床底部,铁水温度可达1774 K。另一方面,随着煤气流的上升,块煤热解使得H2体积浓度大幅提高,熔剂分解及海绵铁还原亦导致CO2体积浓度逐渐增大,至填充床上部,CO体积浓度稳定于71.8%。
关键词:熔融气化炉;填充床;冶炼特征;数值模拟
Numerical Simulation of Smelting Characteristics in moving bed of Melter Gasifier
ZHANG Wanlong, HUANG zhengxin ZUO Haibin, ZHAO Shiqiang1
(State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China)
Abstract: The moving bed of melter gasifier is an important smelting zone of the two smelting processes. One is that the direct reduction iron (DRI) smelts into the liquid iron. The other is that a large amount of reducing gas, which will be used in the pre-reduction shaft furnace, is produced by the cracking of lump coal. In the present work, an one-dimensional mathematical model at steady state is developed to describe the smelting characteristics of moving bed, including the temperature and species distribution of the gas and solid. The results show that the DRI temperature firstly decreases and then increases, due to the big temperature difference among the DRI, the lump ore and the flux. Along with the descending of the solid materials, the DRI gradually smelts into the liquid iron. At the moving bed bottom, the liquid iron temperature reaches to 1774 K. Furthermore, as the gas ascends, the volume fraction of H2 significantly increases, resulting from the lump coal cracking. And the volume fraction of CO2 also raises, due to the cracking of flux and the DRI reduction. At the top of moving bed, the volume fraction of CO remains almost stable at 71.8%.
Keywords: Melter gasifier, moving bed, smelting characteristics, numer
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