热镀锌修补工艺Renovation.docxVIP

热浸镀锌的修补工艺 Renovation for hot-dip galvanization 出现修补的情况Renovation of uncoated or damaged areas 热镀锌工件上的漏镀区域，以及一些镀锌层原来完好的热镀锌工件在安装过程中焊接、火焰切割，或在运输或安装过程中受到过于激烈的碰撞和刮削，可能会造成局部镀锌层的损坏。这些镀锌层损坏的地方也应进行修补 There are some areas which are uncoated or damaged by welding, fire cutting, and impact during transportation need to do renovation. 修补镀锌层的材料 Renovation material 富锌漆。这种漆是以锌的粉末与有机涂料混合而成的，是专门用于钢材表面涂敷以形成防腐烛涂层的。富锌漆也适用于修补被损害的镀锌层，但要求涂敷后的干膜必需含94%(质量分数)的锌。 Zinc-rich paint. This kind of paint is a mixture of zinc powder and organic coatings, is dedicated to the steel surface coating to form a candle of anticorrosion coating. Zinc-rich paint can also be applied to repair damaged galvanized layer, but the demand after coating dry film required zinc containing 94% (mass fraction). 镀锌层修补操作工艺Renovation operation process 工件的修补区表面要彻底清理干净，不能残留油污、油脂以及腐蚀物，并保持干燥。可用砂轮打磨或刮刀铲刮，直至露出新的金属面; 建议采用钢丝刷和粗颗粒铁砂纸打磨拉毛，使修补处具有一定的粗糙度，接着清洁表面，使表面无疏松颗粒、粉尘等其它污染物，同样，修补面周围未损坏的锌层亦要清理干净。如果需修补区域是经过焊接的，也要用合适的方法把焊渣及飞溅物清除掉。然后将富锌漆用喷漆或用刷漆的方法涂敷在清理后的洁净金属表面上。按富锌漆制造商的推荐，每喷或刷一次后，风干后再进行下一次喷刷，反复几次完成修补，以保证干膜厚度大于100um. The treatment of the repaired areas shall include the removal of any scale, oil, grease corrosion and keep dry. It is necessary to use emery wheel grinding or scraper chipped until new metal surface appeared. Suggesting to use wire brush and coarse particle iron sand paper to grinding the burr to made the repairing areas have certain roughness, then cleaning the surface to make the surface without puff particle, dust and other dirty. In the same way, the surface around repair area shall be cleaning as well. If the repair areas are welded areas, the welding slag and spatter must be removal with the suitable method. Afterwards, the zinc-rich paint will be sprayed or brushed on the cleaning surface. According to?zinc-rich paint?manufacturers recommendation,?each?spray?or brush?once,?dried?and then?the next?spray brush,?repeated?several times to complete the?repair,?to ensure that the?dry film?thickness thicker than100um.