基于数值仿真的大型齿圈热处理变形预测及控制-材料工程专业论文.docxVIP

重庆理 重庆理工大学硕士学位论文 万方数据 万方数据 Abstract The large ring is important foundation of heavy machinery parts, as the rapid development of aerospace technology and cars, its application is increasingly widespread. Due to the large ring’s structural features large-diameter and thin-walled, it is easy to get distortion in its entire molding process especially after the heat treatment process. There is some difficult to predict deformation, and the deformation control of large ring has attracted widespread attention. Many factors influence the heat deformation, and the deformation has complex types. Different types of components have many forms. To facilitate the study of the subject, this paper take the actual production of heavy gear ring JS150/06 series large ring gear as specialized research. And then popularize the whole research method. Initially long-term research is summarized in the heavy gear for the series analysis. Experiments are designed to get some basic deformations of the ring, then Deform-HT software is used to simulation and analysis the actual production of the ring. Experiments are conducted by using heavy gear companys existing production equipment, experience and simulation results to explore effective and feasible method to control the deformation. This paper is funded under the Chongqing application development projects coordination and control technologies and applications processing large ring deformation(item number: cstc2012gg-yyjs70019). Firstly, the large ring summarize forecasting methods and heat deformation law has been put into production methods to control the deformation.On this basis, the use of finite element analysis, simulation and statistical analogy actual production of a large number of ring deformations, the integrated use of various types of computer software, the theory of heat, elastic-plastic mechanics to explore the large deformation of the ring after heat treatment and deformation control method. And these methods are tried to