惯流水轮发电机组转子支架结构设计及有限元分析-机械工程专业论文.docxVIP

I I 摘 要 水力发电作为一种可再生能源应用前景广阔。实践证明，惯流水力发电站 是开发低落差水力资源较好的方式，大流量的灯泡式惯流水轮机是未来电力发 展的主要方向。转子是机组的最重要的组成部件，转子支架又是转子内最主要 的受力部件。那么转子支架结构设计的合理与机组的安全运行及维护和产品的 造价有很大的关系。本文基于传统灯泡式惯流水轮发电机组转子支架结构，采 用有限元技术对斜筋式、径向筋腹板式、腹板式三种转子支架结构方案进行受 力分析，通过比较自重、额定运行、飞逸和竖直起吊四种工况下三种结构的刚 度及强度性能，实现结构选型。论文主要工作如下： 1. 基于 Pro/E 三维造型软件，完成了鑫陇水轮发电机组三种不同结构的转 子支架初始结构设计，并建立了三维参数化模型； 2. 结合转子支架实际运行工况及结构特点，基于 Ansys 有限元软件，建立 转子支架有限元仿真分析模型，包括单元类型的选择、材料性能、网格划分、 边界条件及载荷，并对四种工况下的力学性能进行对比分析； 3. 根据仿真分析结果，并结合上述三种常用的转子支架结构性能，指出各 自的优缺点，分别给出各种转子支架的适用场合及优化结构建议；最终选定径 向筋腹板式作为鑫陇水轮发电机组转子支架结构设计方案。 关键词：水轮发电机 灯泡式惯流 转子支架 有限元分析 II II ABSTRACT As a sort of renewable energy, hydro-electric power technique has a good prospect in application. Bulb tubular turbine with large flow is the best choice because it has been proved that tubulous hydraulic power plant is a smart way to exploit low- head water resources. The structure design of rotor bracket would produce great influence on the safety in operation and the manufacturing cost of equipment which is one of key components of generator set. Based on the origin mechanism, force analysis is studied on three structure design projects of rotor bracket, including the type of diagonal reinforcement, web plate and web plate with radial rib, with finite element method. Finally, the architecture is decided through comparing strength and rigidity of three structures under various conditions: dead weight, rated load operation, runaway, vertical lifting. The main work of the article is as follow: Apart from the three-parameter model, rotor bracket of generator set of Xinglong tubular turbine is designed into three different structures using the software of Pro/E. Regarding the actual working condition and structural characteristics of rotor bracket, its simulation model is established with the software of Ansys, involving the setting of element type, material properties, meshing, boundary conditions and loads. Besides, mechanical property under four operation conditions is also analyzed by contrast. Ac