过程集成节能工艺夹点分析-动力工程及工程热物理专业论文.docxVIP

过程集成节能工艺夹点分析 过程集成节能工艺夹点分析 王成运(动力工程及工程热物理) 指导老师：梁金国教授 王照亮副教授 摘 要 随着我国经济技术的高速发展和能源危机的日益加深，过程集成成为热点话题。夹 点技术作为过程集成技术中最实用的方法正在广泛使用。 本文介绍了夹点法的基础理论，分析了应用中应遵循的一些原则。本文选取了过程 工业中三个典型的工艺一炼油厂的加氢精制工艺、炼油厂的加氢脱硫工艺和电厂烟气 C02捕集纯化工艺，对其进行夹点分析和换热网络的改造。 本文利用夹点技术，对炼油厂加氢精制工艺进行了分析，其用能存在不合理处，节 能潜力高达63％，根据夹点设计原则对换热网络进行了改造和优化，节约加热公用工程 量5541．68 kW，可得副产蒸汽7．1 MW，每年总共可节约费用3223．65万元； 对炼油厂汽油加氢脱硫工艺进行了夹点分析，发现其节能潜力为29．3％，有足够节 能空间，其用能存在不合理处，根据央点设计原则对换热网络进行了改造和优化，节约 加热公用工程量541．56 kW，每年总共可节约费用334．36万元； 电厂C02捕集纯化工艺能耗较大，夹点分析得知其节能潜力为10％，用能存在不合 理处，根据夹点设计原则将换热网络不合理处进行了改造和优化，节约加热公用工程量 为511．77kW，每年可节约冷却费用200．03万元，每年多发电5．597×108 kW·h。 关键词： 过程集成，节能，夹点技术，加氢精制，加氢脱硫，电厂C02捕集 Process Process integration for energy saving and process pinch analysis Wang Chengyun(Power Engineering and Engineering Thermophysics) Directed by Prof．Liang Jinguo and A．Prof．Wang Zhaoliang Abstract With the rapid development of the economic of China and the energy crisis deepens increasingly,the process integration method becomes a hot topic．As the most practical one of the process integration method，the pinch technology is in larger useage． This article describes the fundamental theory of the pinch technology,and analyzes the application of principles to be followed．Three specific process———the refinery hydrorefining process，the refinery hydrodesulfurization process，and C02 capture from power plant flue gas purification process in the process industry were selected，that were analyzed and transformed by pinch technology． In this paper,the refinery hydrorefining process is analyzed by pinch technology,found the existence of irrational use of energy and the energy-saving potential of up to 63％． According to the principles of pinch point，the heat exchanger network design has been modified and optimized，saving the heating utility quantities 554 1．68 kW,getting by-product steam 7．1 MW：saving 32，236，500 yuan annual in total； The refinery hydrodesulfurization process is analyzed by pinch technology,found the existence of irrational use of energy an