铁矿烧结机低漏风率节能技术建立-中国矿冶工程学会.PDF

鐵礦燒結機低漏風率節能技術建立 Energy Sav ing Technolgy for Lowering A ir Leakage of Sintering Machine 1 1 2 3 4 J.S. Shiau, T.Y. Huang, S.H. Liu, C.M. Hsieh, K.H. Huang The high air leakage from the iron ore sintering machine caused higher electricity consumption, higher solid fuel rate, lower sinter productivity, and poor sinter quality. More than 50% of the leakage occurred at the pallets beds and the interfaces between the pallets and 50% the wind boxes. The sintering strand was comprised of many pallets that had a larger number of sealing parts. It was labor intensive to detect and measure abnormal air leak age . We develop ed an on -lin e cont inu ou s measurement technology to monitor the air leakage from the sintering machine. The on-line technology easily and effectively reduced the abnormal air leakage. The hot-wire type anemometers were fixed on a moving rack for scanning the velocity of the effective air flowing through the sinter bed. Microphones were in stalled beside the pathway and close to the outer sidewall of the travelling pallet s for monitoring the sound pressure generated by the abnormal air leakage. For identifying the passing pallet, the thermal-resistant type RFID technology was adopted. Based on the data measured from the hardware system, the air leakage RFID ratio of the sintering machine was calculated with a mass balance method and total gas flow rate drawn by the suction fan. The pallets with abnormal leakage were identified and ranked accord