MP前后盖模具设计方案.docVIP

PAGE PAGE 8 摘要： 本设计包括MP3的前后盖的模具设计。前盖：此产品的材料为ABS塑料，有利于提高制品的强度，采用一模两腔的布局方法，浇口的形式为侧浇口。模具结构为斜导杆内抽芯的结构。后盖：和前者一样也同样是ABS塑料。采用一模四腔的布局，浇口的形式为潜伏式浇口。模具的结构同样为斜导杆内抽芯的结构形式。通过以下的计算和设计，此设计是可行的，并可以用于实际生产当中。 关键词：注射成型 模具设计 侧向抽芯 推出机构 Rapid tooling analysis of Stereolithography injection mould tooling Abstract Increasing competition in global markets is exerting intense pressure on companies to trim their product cycles continuously. As delivery times and costs of tools are on a downward trend, the modern tool manufacturer is under pressure to produce tools quickly, accurately and at a lower cost. Reducing the time to produce prototypes is a key to speed up the development of new products. Rapid tooling (RT) with particular regard to injection mould fabrication using rapid prototyping (RP) technology of Stereolithography (SL) may lead to savings in cost and time. In this paper, SL is used to directly build rapid injection mould tools for short run production. SL tools have been evaluated to analyse the maximum number of successful injections and quality of performance. SL epoxy tools were able to resist the injection pressure and temperature and 500 injections were achieved. The tool failure mechanisms during injection are investigated and tool failure either occurs due to excessive flexural stresses, or because of excessive shear stresses. Keywords: Rapid prototyping; Stereolithography; Rapid tooling; Injection moulding  目录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc186334258 第二章 塑件的工艺分析 PAGEREF _Toc186334258 \h 7 HYPERLINK \l _Toc186334259 2.1 工艺性分析 PAGEREF _Toc186334259 \h 7 HYPERLINK \l _Toc186334260 2.1.1 前盖塑件成型工艺性分析 PAGEREF _Toc186334260 \h 7 HYPERLINK \l _Toc186334261 2.1.2 后盖塑件成型工艺性分析 PAGEREF _Toc186334261 \h 7 HYPERLINK \l _Toc186334262 2.2 塑件材料特性 PAGEREF _Toc186334262 \h 8 HYPERLINK \l _Toc186334263 2.2.1 前盖的材料特性 PAGEREF _Toc186334263 \h 8 HYPERLINK \l _Toc186334264 2.2.2 后盖的材料特性 PAGEREF _Toc186334264 \h 8 HYPERLINK \l _Toc186334265 2.3 塑件成