防错法-防误法-防呆法(POKA-YOKE).pptVIP

* * * * * * Pins: Prevent something from being installed backwards (Symmetry issues) Templates: Anything that can be placed over a product to indicate a wrong condition such as a sheet with cutouts for each component on a PC board Can also be an assembly tool as in the wiring switch Checklists: Used where a number of steps must be performed, as in pilot’s pre-flight checklist Parts kit with shadowboxing: Used on assemblies where there is a danger of forgetting a component Limit switches: frequently used to prevent the powering up of a machine unless the workpiece is properly installed (As in a microwave oven door). Can also be used to stop operation if some characteristic is not right. Counters: Used whenever there are a large number of a similar task to be performed (Such as torquing hardware). A counter can be set up on a fixture so that it does not release the part until a certain number of torques have been completed. Alarms: As in the oil light on your car - an alarm warms the operator that an unacceptable condition exists in the process, whether it is temperature, liquid level, dimensions or some other characteristic. Weight: A mistake-proofing method that involves packing or perhaps even assembling something on a scale. If the final weight of the completed operation is not correct, the operator is signalled. * * * * * * * * ACE 内容 开发新产品、程序和系统 设计开发通行证 -检查/批准新设计的系统方法 标准方法 程序管理 – 识别并展示重要商业程序的方法 标准化作业 - 可重复的有效程序 质量改进方法 质量诊断程序图表 - 识别问题和低效率（返工）的简单工具 市场反馈分析 - 展示组件是怎样工作的数据摘要 根本原因 - 发现问题的真正来源的方法 标准环境 新6S - 工作场地组织和直观控制 全面生产性维护 - 不断地改善设备的有效性和可用性 防误措施 - 确保任务总能正确完成的设备的措施 (海量营销管理培训资料下载) Increase profitability by eliminating inadvertent mistakes 消除无谓的错误可增加利润率 Increase productivity by reducing wasted time 减少浪费的时间可提高生产力 Improve customer satisfaction and quality by eliminating escapes 消除逃脱可提高客户满意度和质量 Increase reliability by continuously improving products, services or processes 不断改进产品、服务或程序可提高信誉 Benefits of Mistake-Proofing防误措施的好处 Th