焊缝返修作业指导书.doc

伟泰科技－工程部 文件编号 WT-TRXYED-BTPHD-444 文件名称 PHD Metallic parts Welding repair process 编制 刘剑波 审核 批准 版本 日期 2013.4.10 日期 日期 T/4 第 PAGE 6 页 共 NUMPAGES 6 页 封面 修 改 历 史 修改次数 修订人/部门 修改内容 修改执行日期 0 刘剑波 第一次发行 2013-4-10 目的Purpose 规范焊缝缺陷返修 Define requirement of welds’ defects are repaired. 范围Scope 适用于庞巴迪PHD Metallic parts 520043584、520043585焊接件焊缝 Application range, part number 520043584 520043585 职责Responsibility 焊工负责焊接和焊后自检，缺陷标记，返修操作 Welder responsible for self-check during welding and after welding, make an record also, remarking and rework the defects. 焊接检验员负责焊缝检验和缺陷确认，返工效果确认 Welding inspector check repaired welds and validate the rework result. 焊接工程师负责返修工艺，返修过程 IWE responsible for repair process and monitoring the repair procedure. 流程图Flow chart 焊后检验Inspection after welding返修工艺Repair 焊后检验 Inspection after welding 返修工艺 Repair process 缺陷标记，缺陷确认 Remarking defect 返修操作Repair operation返修效果确认 返修操作 Repair operation 返修效果确认 Rework result confirm 作业内容Process Content 经质检员、技术员宏观检查或各种探伤方法确定的下列缺陷（欠）必须进行返修或补焊 Below defects have to be repaired after inspection, 表面气孔、裂纹、夹渣、弧坑等深度大于0.5mm的等缺陷； Gas pore, cracks, slag, pit depth more than 0.5mm. 焊缝咬边深度大于0.5mm ，咬边连续长度大于100mm，焊缝两侧咬边的总长超 Undercut depth over 0.5mm, Undercut continuous length over 100mm, Undercut length over 10% of welds’ length on both side of seams. 表面焊瘤； Overlap on the surface. 打磨焊缝表面缺陷或机械损伤后的厚度小于母材的厚度。 Seam surface defect after grinding or thickness is lower than base material after mechanical treatment. 缺陷的清除方法 Clearance method of defects 低碳钢或σS≤390MPa的低合金强度钢以及低合金耐热钢（指115CrMo等）可用碳弧气刨消除缺陷，气刨后熔渣必须清除干净，方可进行补焊。低合金耐热钢气刨前必要时需进行预热。 Take method of carbon arc air gouging to clean the defects for low carbon steel or σS≤390MPa high strength low alloy steel low-alloy heat-resistant steel，Spatter should be removed completely after gouging, then start to repair. Pre-heat treatment should be performed before gouging especially for low alloy heat-resistant steel. 对σS≥390MPa的低合金强度钢以及21/4Cr-1Mo钢在有条件的情况下，应尽可能 采用机械方法，或用风铲、砂轮清除缺陷，若实在没