风电场设备金属技术监督与检验规范探讨.docxVIP

内 蒙 古 电 力 技 术 16 INNER MONGOLIA ELECTRIC POWER 2014 年第 32 卷第 4 期 doi:10.3969/j.issn.1008-6218.2014.04.004 风电场设备金属技术监督与检验规范探讨 田力男，张 涛，陈 浩，张艳飞 （内蒙古电力科学研究院，呼和浩特 010020） 摘要 摘要：目前国内风电场设备金属技术监督还未形成行业标准，对风机设备的运行维护还 停留在目视宏观检查阶段。基于这种情况，提出风电场金属技术监督的设备受监范围，确定 了各受监部件的检验项目、检验方法、检验周期、检验比例、检查结果评定等技术规范，为风机 设备的运行维护提供技术指导。按照上述规范，采用超声波检测、磁粉探伤、内窥镜检查等无 损检测技术手段对风力发电场设备进行了现场检验，发现其存在的缺陷，保证了机组的安全 稳定运行。 关键词：风电场；风机设备；金属技术监督；技术规范；无损检测 文献标志码：B 中图分类号：TM614 文章编号：1008－6218（2014）04－0016－04 Research on Metal Technical Supervision and Inspection Code for Equipment of Wind Farm Tian Linan, Zhang Tao, Chen Hao, Zhang Yanfei （Inner Mongolia Power Research Institute，Hohhot 010020） Abstrac Abstract：Currently, the domestic inspection and maintenance for equipment of wind power generator still relied on macro examination, and its standards for metal technical supervision was not formed. Thus, in this paper, the scope of metal technical supervision for equipment of wind power generator was proposed, and the technical specification, such as testing item, testing method, testing period, testing ratio and testing result assessment, was determined. Finally, the practical test for wind power generator was executed by means of non- destructive testing technology, including ultrasonic inspection, magnetic particle inspection and endoscopy, and a lot of serious faults were found upon examination. Thus it ensured the wind power generator operating safely and stably. Key words：wind farm; equipment of wind turbine generator system; metal technical supervision; technical specification; inspection item; nondestructive testing 0 引言 截至 2014 年 5 月底，内蒙古电网统调风电装机 容量为 11 246 MW，其中许多风电机组的运行时间 已超出质保期，对风机设备的运行维护显得尤为重 要。然而，由于目前国内风电金属技术监督还未形 成行业标准，对风机设备的运行维护还停留在宏观  目视检查阶段，各类无损检测方法及理化检测手段 均未被使用，不能有效地发现和处理风机设备缺 陷，以致叶片脱离、螺栓断裂、塔筒倒塌、刹车盘开 裂、齿轮箱失效