铝合金气膜连铸过程的数值模拟-材料科学与工程专业毕业论文.docxVIP

Y101五310卜晦交通人学博i。后m站拟告 Y101五310 卜晦交通人学博i。后m站拟告 铝合金气膜连铸过程的数值模拟 摘 要 本论文针对气膜连铸中发生的物理过程，在商品软件PHOENICSl．4的基础 上，二次开发完成了气膜连铸过程中流场、温度场和浓度场耦合的数值模拟软件。 根据气膜连铸过程的特点，在对流／扩散固一液相变统一模型的基础上，建立 了适用于层流和紊流传输的统一控制方程组及其相应的辅助方程：并建立了一套 采用控制容积有限差分法耦合求解质量守恒、动量守恒、能量守恒和溶质守恒方 程的方法。计算结果与实际相符。 利用模拟软件对铸坯直径、拉坯速度以及二次冷却等特征参数对气膜连铸凝 固行为的影响进行研究，得到了具有启发性的结果，对气膜连铸的工艺优化具有 重要意义。 关键词：气膜连铸铝合金数值模拟宏观偏析 海交通人学f粤I+J五}Ii站搬告Numerical 海交通人学f粤I+J五}Ii站搬告 Numerical simulation on the process of AI—alloy air cushion continuous casting ABSTRACT In this dissertation，the physical phenomena occurring in the process of air cushion continuous casting were comprehensively considered，and the corresponding mathematical models and numerical arithmetics were presented．Based on the commercial software PHOENICS 1．4，a program used for coupled numerical simulation on fluid flow,heat transfer and mass transfer in the pmcess was developed． According to the characteristics of solidification process of air cushion continuous casting，and on the basis of continuum model for binary solid—liquid phase change system，a set of equations which include continuity，momentum conservation，energy eonservation and solute conservation ones are established．In these equations，turbulent flow is considered．Furthermore，a coupled solution method of the set of equations，in which controlled．volume finite difference method is used．and is developed． Numerical calculation is conducted by using the estahfished mathematical model and developed method，and the obtained results are coincident with experimental ones basically．The effects of some typical parameters such as billet diameter,casting speed and the second cooling on the solidification behavior are studied，and some meaningful results，which are significant to the technique optimizing of the air cushion continuous casting，are obtained． KEY WORDS：Air cushion continuous casting。AI-alloy，Numerical simulation，Macro segregation 海交通入学l埠}：后iII站报告1绪论 海交通入学l埠}：后iII站报告 1绪论 1．1本课题研究的意义 铝合金连铸技术，从传统直冷连铸到矮模连铸、热顶连铸再到电磁连铸， 使结晶器的