灯罩冲压工艺分析及模具设计.docVIP

灯罩冲压工艺分析及模具设计 摘 要：在本设计中，我的题目是汽车灯罩冲压工艺分析及模具设计。通过分析我们 发现，灯罩零件是个无凸缘圆筒形零件。此零件结构复杂，需要多道工序完成，主要 外形依靠落料拉深完成，然后需要利用缩口模进行缩口。 设计过程中，针对此产品件，首先我们要明确设计路线，确定设计方案，构思模 具结构。要先对产品进行结构和尺寸分析，利用CAD制图，确定尺寸，然后选择最 佳的工艺方案，完成落料拉深工艺和缩口工艺计算和尺寸计算。接下来就是进行冲压 力的计算，通过计算冲压力选择合适的冲压设备。 模具刃口的计算也有其的重要，只有选择合适的刃口才能够确保模具的寿命，提 高模具的使用率。模具刃口计算后，再就是对模具的结构设计，通过计算得出完成模 具装配所需的零部件的尺寸。如固定板、卸料板等的尺寸，最后选择模架等一系列标 准件，最终完成模具的设计。 !词：落料拉深，缩口模，冲压工艺，模具设计 !词：落料拉深，缩口模，冲压工艺，模具设计 Chimney stamping technology and die design Abstractin this design,my topic is automobile lampshade stampings industrial analysis an d mold design. Through the analysis we can found that chimney parts is no flange cylindric al parts.This part structure is complex and it needs more working procedure to complete.Th e main shape is completed by blanking drawing, the shrink shape completed by neckling m ould is also needed? In the design process, in view of this product, we must first clear route design, determi ne the design scheme and design the mould structure.We must coduct size of the structure a nalysis, using of CAD drawing .then determine the size and choose the best process.After that, we must finish blanking deep drawing process and reducing process and dimension cal culation.Next is the calculation of burst pressure. It can help us to select suitable stamping e quiption. The calculation of mould edge is also important. Appropriate edge can ensure longevit y of moulds.improve the usage rate of moulds. After the calculation of mould edge is the str ucture design of moulds. We calculates the size of the parts needed to complete the mold as sembly.Such as the size of the fixed plate and stripper plate, etc.Finally choose die set and a series of standard parts, completed the design of the mould. Keywords: blanking drawing, reducing mold, stamping process, die design TOC \o 1-5 \h \z \o Current Document \h 1前言 1 \o Current Document \h 1冲压模具简介 2 \o Current Document \h 1.1.2冲压模具的分类 2 \o Current Document \h 1.2木课题主要研究的内容及意义 3 \o Current Document