铸造充型过程中液固转变影响流动行为的数值计算.PDFVIP

第53 卷 第11期 Vol.53 No. 11 2017 年11月 ACTA METALLURGICA SINICA Nov. 2017 铸造充型过程中液固转变影响 流动行为的数值计算 曹 流 孙 飞 陈 涛 滕子浩 唐玉龙 廖敦明 (华中科技大学材料成形及模具技术国家重点实验室 武汉 430074) 摘要 为准确预测浇不足及冷隔，在已有的处理液固转变方法基础上，提出基于固相率变化的糊状区流动行 为计算模型，该模型可以有效地处理液固转变过程中糊状区不同阶段的流动行为，即高固相率糊状区采用临 界固相率方法，低固相率糊状区采用变黏度方法，中等固相率糊状区采用多孔介质拖拽模型。模拟了S 型铸型 水模拟实验，模拟结果与实验结果吻合很好，验证了不考虑液固转变时所采用模型的准确性。针对简单形状 的底注式铸造工艺，对比分析了处理液固转变过程中采用不同控制参数的计算效果，证明了糊状区流动行为 计算模型的合理性。 关键词 液固转变，糊状区，多孔介质，变黏度，有限体积法，数值模拟 中图分类号 TG245 文章编号 0412-1961(2017) 11-1521-11 Numerical Simulation of Liquid-Solid Conversion Affecting Flow Behavior During Casting Filling Process CAO Liu, SUN Fei, CHEN Tao, TENG Zihao, TANG Yulong, LIAO Dunming State Key Laboratory of Materials Processing and Die Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, China Correspondent: SUN Fei, Tel: (027 E-mail: fsun@hust.edu.cn Supported by New Century Excellent Talents in University (No.NCET- 13-0229) and National Science Technolo- gy Key Projects of Numerical Control (No.2012ZX04010-031) Manuscript received 2017-03-15, in revised form 2017-06-27 ABSTRACT Misrun and cold shut are common defects in casting productions, which could make sur- face accuracy of castings poorer, even leading to cracking and casting scraps in them. The formation pro- cess of misrun and cold shut is hard to be observed directly only by experiment measures, since casting filling process is in a state of high temperature flow inside mold. The key to predict