聚酯PET热灌装饮料瓶基础知识概述.ppt

Heat-resistant bottles热灌装瓶 Specifics Basic principle 基本原理 Blow-molding of PET bottles to withstand high temperatures with no deformation所吹制的PET瓶必须能承受高温而不变形 standard bottles are deformed under the effect of heat from 60 °C upwards 标准的瓶子加热至60 °C 以上开始变形 adaptation of heat conditioning and blow-molding processes enables bottles to withstand temperatures of up to 88°C 适当的加热条件和吹瓶工艺能使瓶子承受88°C的温度 Application to the packaging of sensitive drinks such as isotonics, fruit juices, teas etc. 应用作敏感饮料包装例如 等压、果汁、茶等 Hotfilling 热灌装 Pasteurization 巴氏杀菌 Hotfilling 热灌装 Operating method操作方法 The liquid is raised to a temperature enabling it to be sterilized 液体温度提升至能灭菌的温度 The bottle is filled at this temperature (up to 88°C) 瓶子在这温度下(高至 88°C)灌装 Sterlization of the cap is obtained by contact with the hot liquid 瓶盖与热的液体接触进行灭菌 Gradual cooling 分段冷却 Specific stress factors 特殊的应力因素 Inflation then collapsing 膨胀后扁平 Local deformation 局部变形 Contraction 收缩 Inflation then collapsing膨胀后扁平 Rise in temperature of the material combined with mechanical stress 含有机械应力的材料温度升高 material is softened, easily deformed 材料变软，容易变形 Hydrostatic pressure exerted by the liquid on the walls: bottle inflation 液体在瓶壁上产生向外的静压：瓶膨胀 Expansion of the air in the head area: increased inflation 顶部空气膨胀：增加膨胀 Effect of internal vacuum pressure resulting from the cooling of the liquid and the air in the head area: phenomenon known as “collapsing” 由液体和瓶颈空气冷却而产生真空压力：已知现象如 “扁平” Local deformation局部变形 Stress exerted locally during packaging 在包装过程中外界压力局部地作用 Mechanical stress exerted by the cap: risk of deformation 封盖的机械应力：变形的风险 Conveying of the filled bottles while still hot: deformation on contact with the transport and guiding equipment 已灌装的瓶输送静止受热：与输送链条接触和导向处变形 Contact of the unstretched neck with the hot liquid: the material becomes plastic, deformation is possible 未拉伸的瓶颈与热的液体接触：材料成为塑料态，有可能变形 Contraction 收缩 Deformation resulting from the intrinsic properties of the material 材料的固有特性导致变形 Pasteurization 巴氏杀菌 Principle